Product Description
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Features:
A planetary gearbox usually useded in the transmission :
For precise positioning
For a robot to increase the torque
For printing press to reduce the speed of the rollers
The advantages of planetary gear motors :
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Description:
Product Name : 36mm planet gearbox with DC brushed motors high torque geared motor / Speed reducer / steel gearbox
No-load Speed: 3-1,386 rpm
Rated Load Speed: 3-1,294 rpm
No-load Current: 315-335 mA
Rated Load Current: 1,679-1,684 mA
32mm
Gearbox Type: Planetary
Material: Steel
No-load Speed: 3-1,375 rpm
Rated Load Speed: 3-1,280 rpm
No-load Current: 300-325 mA
Rated Load Current: 1,679-1,684 mA
16mm
No-load Speed: 4-1,373 rpm
Rated Load Speed: 3-1,125 rpm
No-load Current: 85-110 mA
Rated Load Current: 130-150 mA
20mm
No-load Speed: 7-1,636 rpm
Rated Load Speed: 7-1,420 rpm
No-load Current: 70-90 mA
Rated Load Current: 125-130 mA
24mm
No-load Speed: 6-1,886 rpm
Rated Load Speed: 5-1,675 rpm
No-load Current: 100-120 mA
Rated Load Current: 295-300 mA
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
12-24V available .
Application:
Automotive smart parts :tailgate motor , electronic parking EPB ,throttle controller , headlight regulator, seat adjustment ,door lock system.
Smart home : Electric curtain , kitchen appliances , security monitorings,trash can , smart toilet , smart electronic lock, air conditioner/TV.
Smart medical equipment : Insulin injection pump , blood presure meter, endoscope , ventilator etc.
Smart robot :Sweeping robot ,entertainment and leisure robots,logistics robot ,
Electronic products: Mobile phone digital , tablet PC , personal care , office automation , audio visual , power tools etc.
Industrial application :Smart communication , inteligent controlvalve, industrial automation , equipment , smart meters, intelligent monitoring .
Welcome send us drawings for OEM service .
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by CX 2023-05-05
China Good quality 48mm 6V Low Speed DC Electrical Spur Gear Motor with Gearbox with Free Design Custom
Merchandise Description
I. CH MOTOR – DC Equipment MOTOR D482G1(48MM)
Technical specs:
-Voltage: 6.0V
-Pace: 4.5-26RPM
-Torque: 2.-6.0Kg. Cm
-Recent: one hundred twenty-180mA
-Output: 280-530mW
Drawing:
Specification:
About Us:
We specialised in researching, developing, and servicing electrical motors, gearbox, and high precision gears with small modules. After a long time of improvement, we have an unbiased solution style and R&D team, a provider team, and a professional high quality control group.
What is actually much more, we have 2 joint ventures. A single is situated in HangZhou, which produces hybrid stepper motor, cherished linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder, and brake. An additional 1 is situated in HangZhou, which generates DC gear motor. The factory has dozens of CNC machines and higher precision examination products, implements the process administration and automatic operation in most producing method.
Certification:
Client Pay a visit to:
Gain:
1. Many several years of experience in producing and planning DC motor gearbox
2. Handy & Welcoming Customer Provider
three. Reduced Charges Direct From Manufacturing facility Suppliers
4. High Product Performance: Minimal sounds, High efficiency, Lengthy lifespan
5. Little Orders Acknowledged
Package:
FAQ:
Q: Can you make the Gearbox or Planetary Gearbox with custom made specs?
A: Yes. We have powerful R&D capability, also a excellent time period of engineers, each of them has many function a long time expertise.
Q: Do you provide the samples of DC Geared Motor?
A: Sure. Our firm can offer the samples to you, and the shipping and delivery time is about 5-15days in accordance to the specification of the gearbox you require.
Q: What voltage can you supply?
A: 6V, 12V, 24V, or we can custom-made voltage.
Q: Do you have the product in inventory?
A: I am sorry we do not have the item in inventory, All products are made with orders.
Q: Do you give complex assist?
A: Yes. Our firm has powerful R&D functionality, we can supply specialized assistance if you require.
Q: How to choose a suitable DC Gear Motor?
A: If you have Equipment motor photographs or drawings to display us, or you have in depth specs like the voltage, speed, torque, motor size, working model of the motor, life time and sound degree, and so forth, please do not hesitate to permit us know, then we can advocate ideal Geared Motor for every your ask for accordingly.
Q: Do you have personalized services for your normal Planetary Gearbox Motors?
A: Yes, we can personalize per your ask for for the voltage, pace, torque, and shaft dimensions/condition. If you require additional wires/cables soldered on the terminal or need to include connectors, or capacitors, or EMC, we can make it also.
Q: Can I have samples of Planetary Gearbox for tests 1st?
A: Indeed, absolutely you can. Right after confirmed the required motor specs, we will quotation and offer a proforma bill for samples, after we get the payment, we will get a PASS from our account department to commence with samples appropriately.
Associated Merchandise:
A Quick Overview of the Spur Gear and the Helical Planetary Gearbox
This article will supply a transient overview of the Spur gear and the helical planetary gearbox. To understand a lot more about the positive aspects of these gearboxes, read on. Below are a handful of frequent employs for planetary gears. A planetary gearbox is utilised in a lot of cars. Its effectiveness helps make it a popular choice for small engines. Below are 3 illustrations. Each and every has its positive aspects and negatives. Let us discover each a single.
helical planetary gearbox
In terms of price tag, the CZPT is an entry-amount, very trustworthy helical planetary gearbox. It is ideal for programs the place space, weight, and torque reduction are of substantial worry. On the other hand, the X-Treme series is suited for applications demanding higher-acceleration, substantial-axial and radial loads, and large-speed performance. This write-up will go over the positive aspects of each and every sort of planetary gearbox.
A planetary gearbox’s traction-dependent style is a variation of the stepped-world style. This variation relies on the compression of the aspects of the stepped-earth style. The resulting design and style avoids restrictive assembly circumstances and timing marks. Compared to typical gearboxes, compound planetary gears have a higher transmission ratio, and they do so with an equal or scaled-down volume. For example, a 2:1 ratio compound earth would be used with a 50-ton ring gear, and the end result would be the identical as a a hundred-ton ring equipment, but the planetary disks would be half the diameter.
The Helical planetary gearbox utilizes 3 elements: an input, an output, and a stationary place. The fundamental design is very productive and transmits ninety seven% of the enter electrical power. There are 3 primary sorts of planetary gearboxes, each focusing on a distinct performance attribute. The CZPT fundamental line is an superb area to start your study into planetary gearboxes. In addition to its performance and flexibility, this gearbox has a host of modular functions.
The Helical planetary gearbox has a number of benefits. It is versatile, lightweight, and simple to keep. Its construction brings together a sunlight equipment and a world equipment. Its teeth are arranged in a way that they mesh with each and every other and the solar gear. It can also be utilized for stationary purposes. The sun gear holds the provider stationary and rotates at the fee of -24/16 and -3/2, depending on the amount of teeth on each and every equipment.
A helical planetary gearbox can minimize sound. Its condition is also scaled-down, reducing the size of the method. The helical gears are usually quieter and run much more smoothly. The zero helix-angle gears, in distinction, have smaller sized measurements and larger torque density. This is a gain, but the latter also boosts the daily life of the method and is less pricey. So, while the helical planetary gearbox has a lot of advantages, the latter is advised when area is minimal.
The helical gearbox is more efficient than the spur equipment, which is constrained by its absence of axial load element. The helical gears, on the other hand, produce significant axial forces in the equipment mesh. They also exhibit more sliding at the points of tooth contact, introducing friction forces. As this kind of, the Helical planetary gearbox is the preferred decision in servo purposes. If you are seeking for a gearbox to reduce noise and increase effectiveness, Helical planetary gearboxes are the correct choice.
The major differences between the two kinds of planetary gears can be located in the design of the two outer rings. The outer ring is also referred to as the sunlight equipment. The two gears mesh together in accordance to their very own axes. The outer ring is the planetary gear’s provider. Its excess weight is proportional to the part of the ring that is stationary. The provider sets the gaps in between the two gears.
Helical gears have angled teeth and are excellent for programs with high masses. They are also really resilient and can transfer a substantial load. A standard Helical gearbox has two pairs of tooth, and this ensures clean transmission. In addition, the enhanced contact ratio leads to reduced fluctuations in mesh stiffness, which means more load capability. In phrases of price tag, Helical planetary gears are the most affordable gearbox sort.
The outer ring equipment drives the inner ring equipment and bordering planetary parts. A wheel drive planetary gearbox may possibly have as a lot as 332,000 N.m. torque. Another common sort of planetary gearbox is wheel push. It is equivalent to a hub, but the outer ring gear drives the wheels and the sun equipment. They are typically merged above a housing to optimize size. A single-stage Helical gears can be utilised in bicycles, while a two-stage planetary equipment technique can manage up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complex. It need to comply with a number of constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This research of the achievable design space of a Helical geartrain makes use of geometric layouts. The ring gear, sunlight, and ring gear have no result on the ratio of the planetary transmission. Nevertheless, helical geartrains are a very good decision for a lot of purposes.
Spur equipment planetary gearbox
The combination of planetary gears and spur gears in a transmission method is known as a planetary or spur gearbox. The two the planetary equipment and spur equipment have their possess characteristics and are utilized in numerous kinds of cars. They function in a similar way, but are created in different ways. Here are some crucial variances amongst the two sorts of gears. Listed below are some of the most important distinctions among them:
Helical gears: As opposed to spur gears, helical gears make considerable axial forces in the equipment mesh. They also function better sliding contact at the position of tooth contact. The helix angle of a gearbox is usually in the variety of 15 to thirty degrees. The increased the helix angle, the a lot more axial forces will be transmitted. The axial pressure in a helical gearbox is greater than that of a spur gear, which is the cause why helical gears are much more productive.
As you can see, the planetary gearhead has many versions and purposes. Even so, you need to get care in choosing the quantity of enamel for your planetary gear method. A five:1 spur equipment generate ratio, for example, implies that the solar equipment wants to complete 5 revolutions for each output provider revolution. To achieve this, you’ll want to decide on a sunlight gear with 24 enamel, or 5 mm for each revolution. You may require to know the metric models of the planetary gearhead for it to be compatible with different sorts of devices.
One more critical attribute of a planetary gearbox is that it will not need all of the spur gears to rotate close to the axis of the generate shaft. As an alternative, the spur gears’ internal tooth are fastened and the drive shaft is in the identical path as the output shaft. If you choose a planetary gearbox with fastened inner teeth, you will need to have to make certain that it has adequate lubrication.
The other substantial difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a higher pitch diameter, although a spur gear has lower pitch. A spur gear is capable to deal with increased torques, but just isn’t as successful. In addition, its increased torque functionality is a huge disadvantage. Its effectiveness is comparable to that of a spur gear, but it is a lot considerably less noisy.
An additional big difference in between planetary and spur equipment motors is their cost. Planetary equipment motors have a tendency to be a lot more pricey than spur gear motors. But spur gears are less expensive to generate, as the gears by themselves are more compact and less difficult. However, planetary gear motors are far more productive and potent. They can manage lower torque programs. But each and every gear carries a fastened load, restricting their torque. A spur equipment motor also has much less inner frictions, so it is typically suited for decrease torque programs.
One more distinction among spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they are not coaxial. On the other hand, a planetary gearbox is coaxial, which means its input shaft is also coaxial. In addition to this, a planetary gearbox is created of two sets of equipment wheels with the very same orientation. This provides it the ability to accomplish concentricity.
An additional difference between spur gears and planetary gears is that a planetary equipment has an integer quantity of tooth. This is crucial simply because each and every equipment must mesh with a sunlight gear or a ring gear. Moreover, every world need to have a corresponding quantity of enamel. For every world to mesh with the solar, the enamel should have a particular length aside from the other. The spacing between planets also matters.
Aside from the size, the planetary gear method is also known as epicyclic gearing. A planetary equipment system has a sun equipment in the centre, which serves as the enter equipment. This equipment has at least three pushed gears. These gears engage with each and every other from the inside of and form an inside spur equipment design and style. These equipment sets are extremely resilient and capable to modify ratios. If wanted, a planetary gear teach can be transformed to one more ratio, thereby boosting its performance.
One more essential distinction amongst a spur equipment and a planetary gearbox is the sort of teeth. A spur equipment has tooth that are parallel to the shaft, although a planetary gear has enamel that are angled. This sort of gear is most suitable for low-speed apps, exactly where torque is needed to go the actuation item. Spur gears also make sound and can hurt gear teeth because of to repeated collisions. A spur equipment can also slip, protecting against torque from reaching the actuation object.