Product Description
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Features:
A planetary gearbox usually useded in the transmission :
For precise positioning
For a robot to increase the torque
For printing press to reduce the speed of the rollers
The advantages of planetary gear motors :
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Description:
Product Name : 36mm planet gearbox with DC brushed motors high torque geared motor / Speed reducer / steel gearbox
No-load Speed: 3-1,386 rpm
Rated Load Speed: 3-1,294 rpm
No-load Current: 315-335 mA
Rated Load Current: 1,679-1,684 mA
32mm
Gearbox Type: Planetary
Material: Steel
No-load Speed: 3-1,375 rpm
Rated Load Speed: 3-1,280 rpm
No-load Current: 300-325 mA
Rated Load Current: 1,679-1,684 mA
16mm
No-load Speed: 4-1,373 rpm
Rated Load Speed: 3-1,125 rpm
No-load Current: 85-110 mA
Rated Load Current: 130-150 mA
20mm
No-load Speed: 7-1,636 rpm
Rated Load Speed: 7-1,420 rpm
No-load Current: 70-90 mA
Rated Load Current: 125-130 mA
24mm
No-load Speed: 6-1,886 rpm
Rated Load Speed: 5-1,675 rpm
No-load Current: 100-120 mA
Rated Load Current: 295-300 mA
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
12-24V available .
Application:
Automotive smart parts :tailgate motor , electronic parking EPB ,throttle controller , headlight regulator, seat adjustment ,door lock system.
Smart home : Electric curtain , kitchen appliances , security monitorings,trash can , smart toilet , smart electronic lock, air conditioner/TV.
Smart medical equipment : Insulin injection pump , blood presure meter, endoscope , ventilator etc.
Smart robot :Sweeping robot ,entertainment and leisure robots,logistics robot ,
Electronic products: Mobile phone digital , tablet PC , personal care , office automation , audio visual , power tools etc.
Industrial application :Smart communication , inteligent controlvalve, industrial automation , equipment , smart meters, intelligent monitoring .
Welcome send us drawings for OEM service .
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by CX 2023-05-05
China OEM CZPT 32mm 12V Gear Motors Electric DC Reducer Gearbox for Valves, Robot with Best Sales
Solution Description
Item Parameters
Design No.:KM-32F300-534-1220.five
Dimension details:
Motor Diameter: φ32mm
Gear box size :37mm
Shaft duration: customization
Specs:
All technological info can customized made for distinct software.
Custom-made things:
DC motor, gearbox motor, vibration motor, automotive motor.
Components provided like encoder, equipment,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-reduce shape, four-knurls and so on).
Metallic stop cap or plastic finish cap.
Precious metal brush/ carbon brush.
Specialized info.
Detailed Photos
Software
Certifications
Packaging & Transport
Firm Profile
Our Benefits
FAQ
1.What type of motor do you source?
Kinmore specializes in creating DC motors & gear motors with the diameter ranging from 6mm-80mm automotive motors and vibration motors are our energy spot, also we also provide brushless motors.
two.What is the direct time for samples or mass manufacturing?
Normally, it normally takes fifteen-25 days to generate samples about mass manufacturing, it will get 35-40 days for DC motor creation and forty five-sixty days for gear motor creation.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on distinct demands. We will offer the quotation quickly following you ship your certain requests and once-a-year amount.
4.Do you offer you some kinds of equipment like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, as an alternative of components. But if your annual demand from customers reaches a particular volume, we will implement to the engineer for giving the equipment.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our objects are generating below Attain and ROHS. We could provide motor’s discovering drawing and BOM for your items UL certificated. We also could make motors created-in filters based on your EMC directive for your EMC passing.
Planetary Gearbox Positive aspects and Down sides
A planetary gearbox is a kind of mechanical travel with a one output shaft. They are suited for each clockwise and counterclockwise rotations, have significantly less inertia, and work at increased speeds. Listed here are some positive aspects and disadvantages of this variety of gearbox. Enable us see what these benefits are and why you ought to use them in your applications. Outlined beneath are some of the rewards of planetary gearboxes.
Ideal for counterclockwise and clockwise rotation
If you want to instruct youngsters about the clock arms, you can purchase some assets for counterclockwise and asymmetrical rotation. These methods incorporate worksheets for figuring out levels of rotation, producing policies for rotation, and visual processing. You can also use these methods to train angles. For illustration, the translation of styles action pack helps youngsters learn about the rotation of geometric styles. Equally, the visible perception activity sheet assists youngsters realize how to method info visually.
Numerous studies have been done to understand the anatomical substrate of rotations. In a modern research, CZPT et al. in contrast the situation of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was regular in 9 of 33 subjects, indicating that rotation is not a indicator of ailment. Equally, a counterclockwise rotation may be caused by a genetic or environmental issue.
The core idea knowledge should be created to operate in equally clockwise and counterclockwise rotation. Counterclockwise rotation demands a distinct commencing level than a clockwise rotation. In North The united states, star-delta starting up is employed. In both instances, the figure is rotated about its level. Counterclockwise rotation, on the other hand, is completed in the reverse path. In addition, it is achievable to develop counterclockwise rotation utilizing the very same gimbal.
In spite of its title, the two clockwise and counterclockwise rotation demands a certain volume of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the prime situation and heads to the right. If rotating in the opposite path, the object turns counterclockwise, and vice versa. The clockwise movement, in distinction, is the reverse of counterclockwise rotation.
Has considerably less inertia
The major variation amongst a planetary gearbox and a typical pinion-and-gear reducer is the ratio. A planetary gearbox will make significantly less inertia, which is an essential benefit due to the fact it will lessen torque and power requirements. The ratio of the planetary gearbox to its set axis counterpart is a aspect of a few. A planetary gearbox has smaller sized gears than a standard planetary, so its inertia is proportional to the variety of planets.
Planetary gears are considerably less inertia than spur gears, and they share the load throughout a number of gear enamel. This indicates that they will have low backlash, and this is essential for apps with high start off-end cycles and recurrent rotational direction changes. Another advantage is the large stiffness. A planetary gearbox will have considerably less backlash than a spur gearbox, which signifies that it will be more reputable.
A planetary gearbox can use either spur or helical gears. The former provides larger torque ratings although the latter has less sound and stiffness. Equally types of gears are beneficial in motorsports, aerospace, truck transmissions, and electricity technology units. They need a lot more assembly time than a standard parallel shaft gear, but the PD sequence is the more efficient different. PD sequence planetary gears are ideal for numerous apps, such as servo and robotics.
In contrast, a planetary equipment set can have different enter velocity. This can affect the frequency reaction of the gearset. A mathematical model of the two-stage planetary gears has non-stationary results and correlates with experimental conclusions. Fig. 6.3 shows an addendum. The dedendum’s bare minimum benefit is about 1.25m. When the dedendum is at its smallest, the dedendum has significantly less inertia.
Offers greater reliability
The Planetary Gearbox is a much better choice for driving a motor vehicle than a regular spur gearbox. A planetary gearbox is less high-priced, and they have better backlash, higher load potential, and increased shock masses. As opposed to spur gearboxes, even so, mechanical noise is almost nonexistent. This helps make them a lot more trustworthy in higher-shock situations, as well as in a wide variety of purposes.
The Economy Series has the exact same electricity density and torque capacity of the Precision Helical Collection, but it lacks the precision of the latter. In distinction, Economy Collection planetary gearboxes attribute straight spur planetary gearing, and they are utilised in programs requiring high torque. The two varieties of gearboxes are suitable with NEMA servo motors. If torque density is critical, a planetary gearbox is the best choice.
The Dispersion of Exterior Load: The SSI model has been thoroughly utilised to product the trustworthiness of planetary gear systems. This design takes the get in touch with power and exhaustion power of the method as generalized tension and power. It also provides a theoretical framework to consider the trustworthiness of planetary equipment systems. It also has several other rewards that make it the preferred choice for higher-tension programs. The Planetary Gearbox offers higher trustworthiness and performance than standard rack and pinion gear programs.
Planetary gearing has greater dependability and compact style. Its compact design and style allows for broader programs with issues about space and excess weight. Additionally, the improved torque and reduction makes planetary gearboxes an excellent selection for a extensive assortment of programs. There are three key kinds of planetary gearboxes, every single with its personal advantages. This article describes a couple of of them. When you realize their workings, you will be able to select the best planetary gearbox for your wants.
Has higher operating speeds
When you seem at planetary gearboxes, you may well be baffled about which one particular to choose. The primary problem is the software of the gearbox. You have to also make a decision on secondary aspects like sounds amount, corrosion resistance, design, price, and availability globally. Some constructors work more rapidly than others and supply the gearboxes on the very same day. Nevertheless, the latter kinds usually provide the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can operate at increased speeds when the input pace fluctuates. Nevertheless, these gears are not very effective in large-speed purposes because of their increased sounds levels. This makes planetary gears unsuitable for purposes involving a wonderful deal of sounds. That is why most planetary gears are employed in little-scale apps. There are some exceptions, but in basic, a planetary gearbox is far better suited for apps with larger functioning speeds.
The fundamental planetary gearbox is a compact different to regular pinion-and-equipment reducers. They can be utilised in a vast assortment of programs in which place and excess weight are worries. Its efficiency is also larger, offering 97% of the power input. It arrives in a few different kinds primarily based on the overall performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a large-precision style and can generate substantial torque for their size. It also minimizes backlash to two arc-min. Additionally, it is lubricated for lifestyle, which means no servicing is needed. It can match into a small equipment envelope and has a modest footprint. Additionally, the helical topped gearing offers quickly positioning. A sealed gearbox helps prevent abrasive dust from getting into the planetary gearhead.
Has downsides
The layout of a planetary gearbox is compact and allows large torque and load capacity in a small place. This equipment arrangement also reduces the probability of dress in and tear. World gears are organized in a planetary trend, enabling gears to change underneath load and a uniform distribution of torque. Nevertheless, some disadvantages of planetary gears should be considered before investing in this gearbox.
Even though the planetary gearbox is a higher precision movement-handle gadget, its design and upkeep needs are a problem. The bearing load is large, requiring regular lubrication. Also, they are inaccessible. Even with these disadvantages, planetary gearboxes are ideal for a assortment of jobs. They also have lower backlash and high torsional stiffness, creating them superb options for numerous programs.
As a end result, the pace of a planetary gearbox differs with load and speed. At reduced ratios, the sun gear turns into too huge in relation to the world gears. As the ratio will increase, the solar gear will turn into also minimal, lowering torque. The planetary gears also lessen their torque in large-speed environments. As a result, the ratio is a crucial thing to consider for planetary gearbox situation monitoring.
Extra drag could end result from out-of-tolerance factors or abnormal lubrication. Drag must be measured each in directions and be inside of acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the decision is mostly dependent on your software. Even though grease lubricates planetary gears effectively, oil needs servicing and re-lubrication each handful of thousand hours.