Product Description
Product Description
The Stacker Crane uses 1 arc.min 31:1 long service life speed increase gearbox for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.
High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world’s smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.
High-speed precision reducers feature motor accessories compatible with major servo motor manufacturers and are sealed with grease before shipment, creating a convenient package for our customers. The gear units can be used in many applications, such as travel axes and lifting axes.
Reducer drawings
Detailed Photos
Product Advantage
Stacker Crane uses 1 arc.min 31:1 long service life speed increase gearbox advantages:
1, fine precision cycloidal structure
Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).
2. Excellent accuracy (transmission loss ≤1 arcmin)
Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.
3, high rigidity
Increase the mesh rate to disperse the load, so the rigidity is high.
4. High overload capacity
It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.
5, the motor installation is simple
Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.
6. Maintenance free
Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.
7, stable performance
The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.
Product Classification
WF Series
High Precision Miniature Reducer
WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.
WFH Series
High Precision Miniature Reducer
WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial – axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.
Product Parameters
| Size | reduction ratio | Rated output moment | Allowable torque of start and stop | Instantaneous allowable moment | Rated input speed | Maximum input speed | Tilt stiffness | Torsional stiffness | No-load starting torque | Transmission accuracy | Error accuracy | Moment of inertia | Weight | |
| Axis rotation | Shell rotation | Nm | Nm | Nm | rpm | rpm | Nm/arcmin | Nm/arcmin | Nm | arcmin | arcmin | kg-m² | kg | |
| WFH07 | 21 | 20 | 15 | 30 | 45 | 3000 | 6000 | 6 | 1.1 | 0.12 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 0.52 | 0.42 |
| 41 | 40 | 0.11 | 0.47 | |||||||||||
| WFH17 | 21 | 20 | 50 | 100 | 150 | 3000 | 6000 | 28 | 6 | 0.21 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 0.88 | 0.85 |
| 41 | 40 | 0.18 | 0.72 | |||||||||||
| 61 | 60 | 0.14 | 0.69 | |||||||||||
| WFH25 | 21 | 20 | 110 | 220 | 330 | 3000 | 5500 | 131 | 24 | 0.47 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 6.12 | 2 |
| 31 | 30 | 0.41 | 5.67 | |||||||||||
| 41 | 40 | 0.38 | 4.9 | |||||||||||
| 51 | 50 | 0.35 | 4.56 | |||||||||||
| 81 | 80 | 0.31 | 4.25 | |||||||||||
| WFH32 | 25 | 24 | 190 | 380 | 570 | 3000 | 4500 | 240 | 35 | 1.15 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 11 | 4.2 |
| 31 | 30 | 1.1 | 10.8 | |||||||||||
| 51 | 50 | 0.77 | 9.35 | |||||||||||
| 81 | 80 | 0.74 | 8.32 | |||||||||||
| 101 | 100 | 0.6 | 7.7 | |||||||||||
| WFH40 | 25 | 24 | 320 | 640 | 960 | 3000 | 4000 | 377 | 50 | 1.35 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 13.2 | 6.6 |
| 31 | 30 | 1.32 | 12.96 | |||||||||||
| 51 | 50 | 0.92 | 11.22 | |||||||||||
| 81 | 80 | 0.81 | 9.84 | |||||||||||
| 121 | 120 | 0.72 | 8.4 | |||||||||||
Installation Instructions
Company Profile
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
| Application: | Motor, Machinery, Agricultural Machinery, Cartesian Robot |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by CX 2023-11-10
China OEM 1-4 Stage Premium Quality Good Service Planetary Gearbox and Reducer with Hot selling
Merchandise Description
Item Description
Product Parameters
Organization Profile
Packaging & Shipping and delivery
Kinds, Apps, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a gadget that can be utilized in a assortment of applications. Their reduction ratios rely on the number of tooth in each and every equipment. In this report, we will talk about the kinds, apps, and lubrication of planetary gearboxes. With any luck ,, this article will be of aid to you. If not, you can verify out this write-up and discover a lot more about this fascinating machine. There are numerous distinct sorts of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a well-liked selection for applications demanding specific positioning. Purposes of the planetary gearbox selection from plastic machinery to agricultural equipment, from goods & staff lifts to industrial robotics. Some of the industries that reward from this sort of gearbox contain robotics, intra-logistics, robotics for industrial automation, and medical gear. Increasing automation is also fueling the progress of the industrial planetary gearbox market in APAC.
The compact design of planetary gears can make them superb for minimizing load inertia and maximizing torque. Nonetheless, some programs demand further lubrication for sustained functionality or large speeds. CZPT utilizes CZPT in its planetary gearboxes. In addition, lubrication helps prevent gear wear and minimizes sound and vibration. The planetary gearbox is also straightforward to put in, many thanks to its low-mass-inertia design.
One more application of the planetary gearbox is in axles and transfer circumstances. The planetary gear architecture is composed of a sun equipment, also known as the central gear, and a ring-equipment with inside teeth that are concentric to the sunlight equipment. The two gears are related by means of a provider, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a assortment of techniques, dependent on the velocity-ratio specifications.
The planetary gear practice is related to that of a solar method. It includes a sunshine equipment and two or far more outer gears, ring gear and provider assembly. In this configuration, the outer gears are linked via a carrier and a ring gear. The earth gears are in constant mesh with each and every other, and electricity applied to 1 of these members will rotate the entire assembly. They are a extremely effective decision for a lot of purposes.
Sorts
There are a few types of planetary gearboxes, depending on their performance and efficiency. The basic product is very successful and transmits up to 97% of energy enter. Depending on the speed and torque that need to have to be transmitted, planetary gearboxes are utilized in several diverse applications. A planetary gearbox can reduce the pace of a roller or make a more exact amount of movement. Using a planetary gearbox for your printing press, for instance, will improve your equipment transmission ratio.
This industry research report analyzes the aspects influencing the market place for Planetary Gearboxes, as effectively as their income and revenues. It also highlights industry developments and details the competitive landscape. It also gives a comprehensive evaluation of the Planetary Gearbox sector and its drivers and restraints. It supplies thorough info on the market place size and long term growth potential customers. The study also consists of an substantial dialogue of the aggressive landscape, pinpointing the best companies and crucial market place players.
A planetary gearbox is usually utilized to manufacture complicated equipment. These gears are usually made of higher-good quality metal, which makes them incredibly durable. Planetary gearboxes can also be used in the generation of large machine components. There are many benefits of a planetary gearbox, including its compactness and minimal mass inertia. The main gain of a planetary gearbox is its capability to distribute torque. Compared to a typical gearbox, planetary gearboxes can give torque that is virtually a few occasions larger than its traditional counterpart.
The three primary varieties of planetary gears are the single-phase, compound, and multi-stage. The common principle of a planetary gear is referred to as a compound planetary gear. This signifies that planetary gears are made up of one particular of these 3 basic buildings: a meshed-earth structure, a shaft, and a multi-stage structure. This sort of gear has numerous levels and is notably beneficial for quickly-dynamic laser slicing equipment.
Design and style
A planetary gearbox is similar to a car’s transmission. All of its gears should have a specified number of teeth and be spaced equally aside. The tooth of a planet must mesh with the gears of the ring and solar to be purposeful. The number of teeth required will count on the number of planets and their spacing. This equation is a excellent starting level for planning a gearbox.
The dynamic houses of planetary gears are investigated making use of a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in speak to varies in the course of the equipment rotation. Small disturbances in design and style realizations cause nonlinear dynamics, which results in sound and vibrations in the gear transmission. A mathematical method describing this approach is produced utilizing the fundamental principles of analytical mechanics. This mathematical product can be employed to enhance any planetary equipment.
This examination assumes that the sunshine gear and planet gears have the exact same layout modulus, which is a essential need of any mechanical equipment. In truth, the ratio of these two gears is 24/sixteen as opposed to -3/2. This signifies that a planetary gearbox’s output torque is forty one.1 times the enter torque. Considering this factor, we can make an exact estimate of the complete torque. The planetary gears are mounted face-to-experience and connected to an electric motor.
A planetary gear established has to have a particular amount of teeth that are odd or even. A single way to overcome this concern is to double the variety of enamel on the solar gear and the annulus gear. This will also solve irregularities. Another way to design and style a planetary equipment established is to use the proper diametral pitch and module. There are a lot of planetary equipment sets available on the industry, so it pays to understand the variations.
Lubrication
Lubrication for Planetary Gearboxes is crucial for the clean performing of the gear. Planetary gears are subjected to large amounts of friction and warmth, so they call for normal lubrication. The equipment housing is made to dissipate warmth away from the equipment, but warmth can nonetheless enter the gear, which can outcome in a poor lubrication problem. The ideal lubrication resolution is synthetic oil, and the gear should be refilled with a minimal of 30 p.c oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not appropriate for planetary gearboxes, which expense in excess of $1500. Hydraulic oil does not have the exact same viscosity and habits with temperature fluctuations, creating it significantly less powerful. The planetary gearbox could also overheat if a hose is not supplied for case draining. A situation drain hose is important to prevent this from occurring, since hot oil can trigger overheating of the gearbox and hurt to the gears.
Oil delivery conduits are positioned among each pair of earth gears. Every single oil shipping conduit directs refreshing oil towards the sun equipment and the earth gear. The oil then disperses and exits from the gear train with appreciable tangential velocity. The oil is redirected into a collection channel (56). The favored embodiment employs herringbone gears, which pump oil axially outward into the channels.
The best way to decide on the appropriate kind of lubrication is to think about its viscosity. Too high a viscosity will avert the lubricant from flowing properly, which will result in metallic-to-metallic get in touch with. The oil have to also be suitable with the gearbox temperature. A ideal viscosity will boost the efficiency of the gearbox and avoid downtime. A trustworthy gearbox will eventually outcome in higher profits and fewer expenses.
Purposes
This report examines the Industrial Planetary Gearbox Market place and its present traits. It identifies the pre and publish-COVID-19 consequences of the sector. It outlines the positive aspects and negatives of the industrial planetary gearbox marketplace. The report also points out the diverse financing methods and business types of the industry. It consists of the crucial gamers in the sector. Therefore, it is crucial to study this report carefully.
The report involves examination and forecasts of the world-wide market for planetary gearbox. It consists of the solution introductions, key business aspects, regional and type segments, and conclude-customers. It covers the revenue and earnings of the industry for each software subject. The report also includes the regional and region-amount market info. It also focuses on the industry share of the important companies functioning in the sector. It addresses the competitive scenario in the worldwide planetary gearbox marketplace.
An additional common application for planetary gearboxes is in the toy sector. It is possible to style toys that look beautiful with planetary equipment programs. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to generating a very good-looking clock, this gearbox can decrease inertia and boost its performance. The planetary gearbox is easy to sustain, which tends to make it a good option for clock programs.
In addition to classic equipment reductions, planetary gears are also utilised for 3D printing. Their large gear ratio helps make 3D printing less difficult. Furthermore, planetary gears are employed to generate stepper motors, which flip much quicker and create a desired output. There are quite a few industrial uses for planetary gearboxes. This report has explored a number of of the most frequent ones. And don’t fail to remember to discover their utilizes.