विवरण
Precision Helical Gear Rack
Helical rack sections for smooth long-travel motion in CNC, cutting and automation axes. Metric module and drawing-based configurations available.
Where this component fits
Helical rack sections for long-travel motion where gradual tooth engagement, controlled running behaviour and a matched pinion are important.
CNC machine tools, laser/plasma/waterjet gantries, robot travel axes and fast automation are common application contexts.
Technical specifications
The values below are the current catalogue and drawing-based scope already associated with this product family. Where a value is described as project-specific or “confirm drawing,” the released drawing remains the final technical reference.
| दांत का आकार | Helical, right- or left-hand by design |
|---|---|
| Typical helix reference | 19°31′42″ for compatible series; confirm drawing |
| Module range | M0.4–M12 for selected rack configurations; process-dependent |
| Pitch system | Metric module; CP/DP drawings can also be reviewed |
| Pressure angle | 20° common reference; follow drawing |
| Material | C45/S45C, 42CrMo-type alloy steel and drawing-specified alternatives |
| One-piece length | Up to 2,000 mm for selected one-piece configurations; longer axes use assembled sections |
| Machining | Drilled/counterbored holes, ends and special mounting details by drawing |
Selection should follow the mating component and the real duty
Helical rack selection is not only about module. The mating pinion must match pressure angle, helix angle and hand, while the machine designer also has to account for the axial component created by the helical mesh.
If a requested parameter is not yet fixed, provide the functional target and allow it to remain an open selection item. That is safer than locking the project to an assumed value that has not been checked against the mating component or machine.
Details that change the quotation
These fields help separate a standardizable configuration from a part that needs drawing-specific machining or inspection.
| Tooth system | Confirm module/DP/CP, pressure angle, tooth form and helix details where relevant. |
|---|---|
| Machine duty | For driven axes provide travel, load, speed, acceleration, duty and positioning target. |
| Material/treatment | Use the drawing requirement or state the performance need if a material route is still open. |
| Mounting geometry | Length, cross-section, hole pattern, end conditions and datum surfaces. |
| Finish/accuracy | State the drawing tolerance or functional accuracy need; do not default to the highest grade. |
| Quantity | Prototype, first production batch and repeat demand if known. |
Process route follows the ordered specification
Rack manufacturing can combine blank preparation, datum machining, tooth generation, heat treatment where specified, tooth finishing where required, secondary hole/end machining and final inspection. The sequence depends on material, hardness, accuracy and distortion risk.
Material substitutions, heat-treatment changes and tolerance relaxations should be approved before production. For repeat orders, the approved drawing revision and any agreed inspection scope should remain attached to the order.
Fit, mounting and mating-part considerations
When multiple rack sections form one long axis, the end transition and mounting datum should be controlled so the pinion crosses the joint without a local change in mesh.
For replacement work, send the existing part or assembly information as identification support, but confirm the production dimensions before release. Visual similarity is not a substitute for the tooth and interface data.
Inspection should follow the functional datums
Inspection should focus on the drawing-controlled tooth data, section geometry, mounting features and any pitch/straightness requirements that influence the axis.
If dimensional reports, material certificates or heat-treatment records are required with the order, identify them in the RFQ so they are included in the quality plan rather than requested after production is complete.
Products commonly reviewed together
Related components are shown as practical design companions, not as claims that every item is automatically compatible. Match the actual drawing and mating tooth data before ordering.
What to send for a useful quotation
Attach the latest drawing and state quantity, material, treatment, tooth data and critical inspection requirements. For rack-driven motion, add the axis duty and the mating pinion/gearbox details where available. STEP or DWG files help when secondary machining and interfaces are complex.
उस भाग को परिभाषित करने वाले विवरण भेजें।
A useful quotation starts with the geometry and the operating context. Send the drawing, quantity and controlled requirements; for rack-driven axes, add travel, speed, acceleration, load and the mating pinion or gearbox information when available.
ऑर्डर करना: उत्पाद के प्रकार और ऑर्डर मूल्य के आधार पर न्यूनतम ऑर्डर मात्रा (MOQ) लचीली है। नए ग्राहकों के लिए उपयुक्त नमूने 1-5 पीस हो सकते हैं; मिश्रित मॉडल के ऑर्डर लगभग 1,500 अमेरिकी डॉलर या उससे अधिक के संयुक्त मूल्य पर स्वीकार किए जाते हैं, जबकि 1-2 पीस के ऑर्डर पर प्रति यूनिट मूल्य अधिक हो सकता है।
Timing & terms: मानक पुर्जों की डिलीवरी में आमतौर पर 10-25 कार्यदिवस लगते हैं, कस्टम घटकों में 20-45 दिन और परियोजना उपकरणों में 45-120 दिन। EXW, FOB, CIF और DAP आम तौर पर उपलब्ध हैं; FCA, CFR, CPT, CIP और DDP पर मामले के अनुसार चर्चा की जा सकती है।
