Product Description
Reliability
DT14 adopts a fully helical gear and planetary gearbox structure, with low noise and strong load-bearing capacity;
The pressure resistance and overheating resistance of the friction material of the synchronizer are leading domestically, and the lifespan of the synchronizer has been extended to match that of the gearbox assembly;
The DT14 assembly has undergone 2 million kilometers of road validation, and the B10 has a lifespan of 1.6 million kilometers. The entire series can be equipped with hydraulic retarders to ensure driving safety.
Convenience
Single H control of the top cover and front and rear auxiliary box pneumatic shift mode, achieving step-by-step gear shifting and jumping operation, with clear gear positions and convenient operation;
Self enhancing double cone synchronizer reduces shifting force by 2-3 times compared to synchronizers of the same level, making shifting more lightweight and giving a sedan like feel;
The ultra long oil change cycle of 300000 kilometers is at the leading level in the industry, making it easier for users to use.
High efficiency
Adopting a dual lubrication method of active lubrication and splash lubrication to lubricate key components such as bearings, synchronizers, and gears, providing more complete lubrication and lower friction losses;
By using an independent external oil cooling system, the problem of high temperature of the gearbox assembly in special road conditions (climbing long slopes) is avoided, ensuring stable operation of components, higher transmission efficiency, and prolonging oil change HangZhouage and gearbox service life.
| Transmission product characteristic parameters | |
| Torque (N · m) | 2000-3200 |
| Transmission efficiency | 97.4% |
| Noise (dB) | 86 |
| Net weight (kg) | 302 |
| Oil change HangZhouage (km) | 300 thousand |
| Speed ratio | DD/OD(DD:1-16.41,3.22-15.06 OD:0.8-13.16,2.58-12.09) |
| B10 Durability (km) | 1 million 200 thousand |
Here’s why our products stand out:
1. Extensive Product Range: We offer a diverse selection of buses, school buses, andspecial purpose vehicles to cater to various transportation needs. Whether yourequire standard buses for public transport, specialized school buses withenhanced safety features, or custom-built special purpose vehicles for specificapplications, we have a solution to meet your requirements.
2. Superior Quality and Reliability: Our vehicles are manufactured to the highestindustry standards, ensuring exceptional quality, reliability, and longevity. Wecollaborate with reputable manufacturers and conduct rigorous quality controlchecks to deliver products that exceed customer expectations. Our commitmentto CZPT is reflected in every vehicle we offer.
3. Cutting-Edge Technology: We incorporate advanced technologies andinnovations into our vehicles to enhance performance, efficiency, and safety.From fuel-efficient engines and intelligent control systems to state-of-the-art
safety features and eco-friendly designs, our products are at the forefront ofautomotive technology.
4. Customization Options: We understand that every client has unique needs ancpreferences, Therefore, we provide customization options to tailor our vehiclesaccording to specific requirements. Whether it’s seating capacity, interiorconfigurations, accessibility features, or branding elements, we work closely withour clients to deliver personalized solutions.
5. Focus on Safety: Safety is our top priority. Our school buses are designed withcomprehensive safety features, including reinforced structures, advanced brakincsystems, and integrated safety technologies. We prioritize passenger and driversafety to provide peace of mind for both educational institutions and parents.
6. Exceptional After-Sales Service: Our commitment to customer satisfactionextends beyond the purchase. We provide reliable after-sales service andsupport, including spare parts availability, technical assistance, and maintenanceguidance. Our dedicated team ensures that our customers receive prompt andefficient service throughout the ownership lifecycle.
FAQ
1.What do you need to provide a quote?
Please kindly send us the drawing of your product. Details below should be included,
A.Materials B. Surface Finish C. Tolerance D. Quantity
(Please be noted that these are essential for our quoting. We couldn’t quote the specific
price without any of them.).
2.When can I get the price?
Our professional sales team will feedback your RFQ within 12hours, and give you the Quotation within 48hours max. if the drawing and specification is all in details.
3.How can I get the sample to check your quality?
After price confirmation, you can require for samples to check our product’s quality. If you just need a blank sample to check the manufacturing quality, we will provide you sample after the sample order confirmed.
4.What’s the lead time for Mould and samples ?
For normal project, we can complete Mould and supply the 1st article sample within 30 to 40days.
For urgently project, we can complete the Mould and Sample within 20days max.
5.What’s the payment terms for Order ?
For Mould/tooling and sample : 50% deposit pay by Order, rest 50% pay after sample approval.
For production Order for new Customers : we request 30% down payment, rest 70% pay by copy of Original B/L copy. For long lasting regular customer, we can give better payment terms, such as 100% pay after delivery or by B/L copy.
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| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Certification: | TUV, GS |
| Torque (N · M): | 2000-3200 |
| Transmission Efficiency: | 97.4% |
| Noise (dB): | 86 |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by Dream 2024-05-02
China best Helical Gearbox Bearing Bevel Car Auto Agricultural Machinery Small Planetary Advance 300 Marine Airsoft Elevator Right Angle Stainless Steel near me shop
Product Description
Helical Gearbox Bearing Bevel Automobile Vehicle Agricultural Equipment Small Planetary Advance 300 Maritime Airsoft Elevator Correct Angle Stainless Metal
Planetary Gearbox Basics
If you might be in the industry for a new Planetary Gearbox, you have come to the proper area. You will find much more to these mechanical miracles than just their name. Understand about Spur gears, helical gears, and different dimensions. Soon after you’ve read this post, you will know just what to search for when shopping for a new one particular. And you’ll also be ready to stay away from common mistakes produced by newbie mechanics.
Wheel travel planetary gearboxes
Planetary gearboxes have numerous rewards more than traditional gearboxes. Their compact layout is advantageous for servo capabilities. Their lubrication is a essential attribute to maintain clean procedure and stay away from harm to the gears. Some manufactures use CZPT to ensure correct performing. These gearboxes have almost a few occasions the torque of classic gearboxes while remaining compact and minimal in mass.
The planetary gears are produced of a few distinct types. Every single type has an input and output shaft. The input and output shafts are normally coaxially arranged. The input and output shafts are connected to every other through a carrier. The provider rotates with the planetary gears. The sunlight equipment is the input equipment and is typically 24 enamel in diameter. The outer gears are connected to the sunlight equipment through rings of gears that are mounted about the solar equipment.
Planetary gearboxes are also utilised in wheeled and tracked autos. They are also employed in winch methods, which carry and lower hundreds. Normal apps consist of weighty equipment, these kinds of as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural automobiles, as well as material handling automobiles. The wheel drive is usually mounted straight into the wheel rim. A wheel drive may possibly be fitted into two, 3, or even four wheels.
A planetary equipment set might be used in phases to provide various transmission rates. In order to decide on the proper gearbox for your application, take into account the torque, backlash, and ratio you require. Then, take into account the atmosphere where the gearbox is utilized. Dependent on its spot, it may require to be guarded from weather conditions, drinking water, and other aspects. You can discover a vast selection of diverse measurements in the industry.
Spur gears
There are two simple kinds of gearheads: planetary and spur gearheads. Each and every has its positive aspects and drawbacks dependent on the application. This post will go over the differences amongst these two varieties of gearheads. Spur gearheads are frequently utilized for transmission programs, even though planetary gearheads are a lot more widely used for motors. Spur gearheads are significantly less costly to produce than planetary gearheads, and they are far more flexible in layout.
There are numerous various varieties of spur gears. Among them, a 5:1 spur gear generate ratio signifies that the sunlight equipment need to rotate 5 moments for each revolution of the output provider. The wanted number of enamel is 24. In metric programs, the spur gears are referred to as mm and the moon gears as modules. Spur gears are employed in many various varieties of purposes, which includes automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each and every other. There are two types of planetary geartrains: easy planetary gears and compound planetary gears. Spur gears are the most typical type, with a solar equipment and ring gear on both side of the sun. Basic planetary gears function a solitary sunlight and ring equipment, even though compound planetary gears use numerous planets.
A planetary gearbox is made up of two or much more outer gears, which are arranged to rotate about the sun. The outer ring equipment meshes with all of the planets in our solar method, while the sunlight gear rotates close to the ring gear. Due to the fact of this, planetary gearboxes are really efficient even at minimal speeds. Their compact design and style helps make them a fascinating selection for place-constrained purposes.
Helical gears
A planetary helical gearbox has two phases, each and every with its possess input velocity. In the examine of planetary helical equipment dynamics, the foundation circle radius and complete-depth involute teeth are included to the ratio of every equipment. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential placement error is an essential factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, generating them a greater choice than spur gears. Helical gears also work effortlessly and quietly, while spur gears make a thrust load for the duration of procedure. Helical gears are also employed in enclosed equipment drives. They are the most typical sort of planetary gearbox. Nevertheless, they can be high-priced to generate. Regardless of whether you decide on to use a helical or spur gearbox is dependent on the sort of gearbox you need to have.
When selecting a planetary gear, it is important to comprehend the helix angle of the gear. The helix angle influences the way the planetary gears mesh, but does not adjust the fundamentals of planetary phasing. In each and every mesh, axial forces are introduced, which can possibly cancel or strengthen. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will enhance the axial forces.
The number of teeth on the planets is a variable parameter that have to be deemed in the design and style period. Irrespective of how several tooth are present, each and every planet have to have a specific amount of tooth spacing to mesh correctly with the ring or sunlight. The suggestion diameter is normally unknown in the conceptual style stage, but the pitch diameter could be used as an first approximation. Asymmetrical helical gears may also lead to unwanted sounds.
Different sizes
There are a number of measurements and types of planetary gearboxes. The planetary equipment sets feature the sunshine equipment, the central equipment, which is normally the enter shaft, and the world gears, which are the outer gears. A carrier connects the earth gears to the output shaft. The primary and secondary attributes of the planetary gearbox are critical elements to contemplate. In addition to these, there are other factors to consider, these kinds of as the value, supply time, and availability about the planet. Some constructors are quicker than other individuals in responding to inquiries. Whilst other people could be ready to deliver each planetary gearbox out of inventory, they will price you a lot more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Underneath low loads, personal gear meshes are a bit loaded, whilst other factors have minimum deflections. In standard, load sharing conduct is impacted primarily by assembly and manufacturing deviations. In this scenario, the elastic deflections aid equilibrium these effects. The load-sharing actions of a planetary gearbox improves when the load boosts.
Planetary gearboxes come in diverse measurements. The most frequent dimension is 1 with two or a few planets. The dimension and type of the gears figure out the transmission rate. Planetary gear sets occur in levels. This offers you several transmission fee options. Some companies offer you small planetary gearboxes, although other folks offer you bigger types. For these with special purposes, make certain you check the torque, backlash, and ratio.
Whether the energy is large or tiny, the planetary gearbox ought to be matched to the size of the drive. Some manufacturers also provide appropriate-angle models. These patterns integrate other equipment sets, such as a worm gear phase. Proper-angle types are excellent for circumstances in which you need to range the output torque. When figuring out the dimensions of planetary gearboxes, make confident the drive shafts are lined up.
Purposes
This report is created to provide key details on the Worldwide Apps of Planetary Gearbox Industry, like the marketplace dimension and forecast, aggressive landscape, and industry dynamics. The report also offers market place estimates for the company segment and sort segments, as nicely as end consumers. This report will also include regional and region-degree examination, market place share estimates, and mergers & acquisitions action. The World-wide Apps of Planetary Gearbox Marketplace report includes a detailed evaluation of the essential players in the marketplace.
The most typical application of a planetary gearbox is in the vehicle business, exactly where it is utilized to distribute electricity in between two wheels in a vehicle’s generate axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric powered cars, a summation gearbox brings together the combustion motor with an electrical motor, producing a hybrid car that uses one particular single transmission system.
In the International Industrial Planetary Gearbox Market, consumer-distinct planetary gears are commonly used for automated guided autos, intra-logistics, and agricultural engineering. These gears let for compact styles, even in tight areas. A three-phase planetary equipment can achieve three hundred Nm and assist radial masses of twelve kN. For receiver techniques, positioning accuracy is critical. A two-phase planetary gearbox was created by CZPT. Its interior gear stress minimizes torsional backlash, and guide controls are typically utilized for higher-top quality signals.
The variety of planetary gears is not fixed, but in industrial programs, the number of planetary gears is at the very least three. The more planetary gears a gearbox is made up of, the much more torque it can transmit. Furthermore, the multiple planetary gears mesh simultaneously during operation, which benefits in large efficiency and transmittable torque. There are several other positive aspects of a planetary gearbox, including decreased maintenance and higher velocity.