Tag Archives: bevel planetary gearbox

China manufacturer 1: 1 Ratio Small 90 Degree Transmission Gearbox Spiral Bevel Gears for Coal Gold Mining Drilling Equipment dinamic oil planetary gearbox

Product Description

 H B Series Industrial GearBox 

 

Feature:

  • Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Using less component parts.

  • Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.

  • Input mode: motor connected flange, shaft input

  • Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow shaft with spline connection, CZPT shaft with spline connection, CZPT shaft with flange.

  • Mounting mode:vertical, horizontal, swing base-mounted, torque-arm-mounted.

  • Ratio range:1.23~450. It can be higher when combining with K&R series reducer.

    H & B SERIES

    Transmission stage B2 (ratio from 5~18)
    B3 (ratio from 12.5~90)
    B4 (ratio from 80~400)

    Transmission stage H1 (ratio from 1.25~5.6)
    H2 (ratio from 6.3~28)
    H3 (ratio from 22.4~112)
    H4 (ratio from 100~450)
    Housing material HT250 high-strength cast iron
    Housing hardness HBS190-240
    Gear material 20CrMnTi alloy steel
    Surface hardness of gears HRC58°~62 °
    Gear core hardness HRC33~40
    Input / Output shaft material 42CrMo alloy steel
    Input / Output shaft hardness HRC25~30
    Machining precision of gears accurate grinding, 6~5 Grade
    Lubricating oil GB L-CKC220-460, Shell Omala220-460
    Heat treatment tempering, cementiting, quenching, etc.
    Efficiency 92%~98% (depends on the transmission stage)
    Noise (MAX) 60~68dB
    Temp. rise  (MAX) 40ºC 
    Temp. rise (Oil)(MAX) 50ºC
    Vibration ≤20µm
    Backlash ≤20Arcmin
    Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
    Brand of oil seal NAK— ZheJiang or other brands requested

 

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
     the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
    d) Other special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China manufacturer 1: 1 Ratio Small 90 Degree Transmission Gearbox Spiral Bevel Gears for Coal Gold Mining Drilling Equipment   dinamic oil planetary gearboxChina manufacturer 1: 1 Ratio Small 90 Degree Transmission Gearbox Spiral Bevel Gears for Coal Gold Mining Drilling Equipment   dinamic oil planetary gearbox
editor by CX 2024-03-30

China Standard High Torque 9.9-44822 Ka Series Bevel Helical Gearbox Unit Agriculture Gear Box planetary gearbox backdrive

Product Description

High Torque 9.9-44822 KA Series Bevel Helical Gearbox Unit agriculture gear box

< ABOUT TILI

 

Technical data

 

Product Name High Torque 9.9-44822 KA Series Bevel Helical Gearbox Unit agriculture gear box 
Power 0.12KW~160KW    
Torque 9.9N · m ~ 44822N · m
Output speed 0.08 ~ 267r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CZPT , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode Vertical output
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Vertical Axis Output
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetarygearbox

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China Standard High Torque 9.9-44822 Ka Series Bevel Helical Gearbox Unit Agriculture Gear Box   planetary gearbox backdriveChina Standard High Torque 9.9-44822 Ka Series Bevel Helical Gearbox Unit Agriculture Gear Box   planetary gearbox backdrive
editor by CX 2024-03-29

China OEM CZPT Transmission EPS-060 Precision Hot Sales Gearbox Planetary Gearbox with Low Backlash bevel planetary gearbox

Product Description

Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:

1. Low noise: under 65db.

2. Low backlash: within 3 arcmin.

3. High efficiency: 97% for 1 stage, 94% for 2 stages.

4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.

5. High output torque: higher torque output than that of conventional planetary gear reducer.

6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.

 

Precicion planetary gear reducer is widely used in the following fields:

1. Aerospace  industries.

2. Medical health, electronic information industries.

3. Industrial robots, productin automation, CNC machine tool manufacturing industries.

4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.

 

About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of  non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples. 

Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also. 

Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.

                                                               

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Type: Planetary Gear Reducer
Frame Size: 060
Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China OEM CZPT Transmission EPS-060 Precision Hot Sales Gearbox Planetary Gearbox with Low Backlash   bevel planetary gearboxChina OEM CZPT Transmission EPS-060 Precision Hot Sales Gearbox Planetary Gearbox with Low Backlash   bevel planetary gearbox
editor by CX 2023-06-13

China best High Torque Gearbox Reducer Worm Planetary Spur Helical Bevel Motor Gear Box planetary gearbox manufacturers

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Features of S series reducer

The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.

S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CZPT shaft, hollow shaft (with key, with shrink disc and with involute spline).

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Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Expansion
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer
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planetarygearbox

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
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Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
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Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China best High Torque Gearbox Reducer Worm Planetary Spur Helical Bevel Motor Gear Box   planetary gearbox manufacturersChina best High Torque Gearbox Reducer Worm Planetary Spur Helical Bevel Motor Gear Box   planetary gearbox manufacturers
editor by CX 2023-06-02

China MW High Quality Agricultural Industrial Aluminium Small Planetary Nmrv Mower Rotary Cutter Spiral Bevel Swing Variable Speed Differential Reducer Tiller Gearbox disadvantages of planetary gearbox

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MW Higher Quality Agricultural Industrial Aluminium Tiny Planetary NMRV Mower Rotary Cutter Spiral Bevel Swing Variable Speed Differential Reducer Tiller Gearbox

Our Gearbox has a lot of products for your choosing and we can make as per your drawing or sample to meet your unique request
one. Big output torque
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three. Steady transmission, quiet operation
four. Higher carrying ability
5. Substantial modularization style, could equip with different outer power input conveniently. Exact same equipment type could equip with various energy motor. It is easy to understand the mix and junction in between each machine variety
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nine. Long daily life: Underneath the situation of right kind selected(like picking appropriate procedure parament ) standard procedure and servicing, the lifestyle if primary elements pace reducer(except wearing elements)need to not be much less than 20000 several hours. The sporting components incorporate lubricating oil, oil seal and bearing.
10. Low noise: Simply because major areas of velocity reducer are processed, and examined critically, therefore the noise of pace reducer is low.
eleven.Our gear box have arrived at the progress international stage, can substitute the same kind of products imported.

HangZhou CZPT Industry Co., Ltd. is a specialised provider of a entire assortment of chains, sprockets, gears, gear racks, gearbox, v belt pulley, timing pulley, V-belts, couplings, machined components and so on.

Because of to our sincerity in giving best services to our clients, knowing of your needs and overriding perception of duty toward filling buying specifications, we have acquired the have confidence in of buyers around the world. Having accrued cherished knowledge in cooperating with foreign buyers, our goods are promoting well in the American, European, South American and Asian markets.Our goods are manufactured by modern computerized equipment and products. In the meantime, our products are created in accordance to high quality specifications, and complying with the worldwide superior regular standards.

With many years’ experience in this line, we will be reliable by our benefits in competitive value, a single-time supply, prompt response, on-hand engineering support and good after-income solutions.

In addition, all our production procedures are in compliance with ISO9001 expectations. We also can design and make non-normal goods to fulfill customers’ particular needs. Good quality and credit rating are the bases that make a corporation alive. We will supply ideal providers and high quality goods with all sincerity. If you want any details or samples, you should contact us and you will have our before long reply.

 

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Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial

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Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
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CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China MW High Quality Agricultural Industrial Aluminium Small Planetary Nmrv Mower Rotary Cutter Spiral Bevel Swing Variable Speed Differential Reducer Tiller Gearbox     disadvantages of planetary gearboxChina MW High Quality Agricultural Industrial Aluminium Small Planetary Nmrv Mower Rotary Cutter Spiral Bevel Swing Variable Speed Differential Reducer Tiller Gearbox     disadvantages of planetary gearbox
editor by czh 2023-01-18

China best Helical Gearbox Bearing Bevel Car Auto Agricultural Machinery Small Planetary Advance 300 Marine Airsoft Elevator Right Angle Stainless Steel near me shop

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Helical Gearbox Bearing Bevel Automobile Vehicle Agricultural Equipment Small Planetary Advance 300 Maritime Airsoft Elevator Correct Angle Stainless Metal

Planetary Gearbox Basics

If you might be in the industry for a new Planetary Gearbox, you have come to the proper area. You will find much more to these mechanical miracles than just their name. Understand about Spur gears, helical gears, and different dimensions. Soon after you’ve read this post, you will know just what to search for when shopping for a new one particular. And you’ll also be ready to stay away from common mistakes produced by newbie mechanics.
planetarygearbox

Wheel travel planetary gearboxes

Planetary gearboxes have numerous rewards more than traditional gearboxes. Their compact layout is advantageous for servo capabilities. Their lubrication is a essential attribute to maintain clean procedure and stay away from harm to the gears. Some manufactures use CZPT to ensure correct performing. These gearboxes have almost a few occasions the torque of classic gearboxes while remaining compact and minimal in mass.
The planetary gears are produced of a few distinct types. Every single type has an input and output shaft. The input and output shafts are normally coaxially arranged. The input and output shafts are connected to every other through a carrier. The provider rotates with the planetary gears. The sunlight equipment is the input equipment and is typically 24 enamel in diameter. The outer gears are connected to the sunlight equipment through rings of gears that are mounted about the solar equipment.
Planetary gearboxes are also utilised in wheeled and tracked autos. They are also employed in winch methods, which carry and lower hundreds. Normal apps consist of weighty equipment, these kinds of as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural automobiles, as well as material handling automobiles. The wheel drive is usually mounted straight into the wheel rim. A wheel drive may possibly be fitted into two, 3, or even four wheels.
A planetary equipment set might be used in phases to provide various transmission rates. In order to decide on the proper gearbox for your application, take into account the torque, backlash, and ratio you require. Then, take into account the atmosphere where the gearbox is utilized. Dependent on its spot, it may require to be guarded from weather conditions, drinking water, and other aspects. You can discover a vast selection of diverse measurements in the industry.

Spur gears

There are two simple kinds of gearheads: planetary and spur gearheads. Each and every has its positive aspects and drawbacks dependent on the application. This post will go over the differences amongst these two varieties of gearheads. Spur gearheads are frequently utilized for transmission programs, even though planetary gearheads are a lot more widely used for motors. Spur gearheads are significantly less costly to produce than planetary gearheads, and they are far more flexible in layout.
There are numerous various varieties of spur gears. Among them, a 5:1 spur gear generate ratio signifies that the sunlight equipment need to rotate 5 moments for each revolution of the output provider. The wanted number of enamel is 24. In metric programs, the spur gears are referred to as mm and the moon gears as modules. Spur gears are employed in many various varieties of purposes, which includes automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each and every other. There are two types of planetary geartrains: easy planetary gears and compound planetary gears. Spur gears are the most typical type, with a solar equipment and ring gear on both side of the sun. Basic planetary gears function a solitary sunlight and ring equipment, even though compound planetary gears use numerous planets.
A planetary gearbox is made up of two or much more outer gears, which are arranged to rotate about the sun. The outer ring equipment meshes with all of the planets in our solar method, while the sunlight gear rotates close to the ring gear. Due to the fact of this, planetary gearboxes are really efficient even at minimal speeds. Their compact design and style helps make them a fascinating selection for place-constrained purposes.
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Helical gears

A planetary helical gearbox has two phases, each and every with its possess input velocity. In the examine of planetary helical equipment dynamics, the foundation circle radius and complete-depth involute teeth are included to the ratio of every equipment. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential placement error is an essential factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, generating them a greater choice than spur gears. Helical gears also work effortlessly and quietly, while spur gears make a thrust load for the duration of procedure. Helical gears are also employed in enclosed equipment drives. They are the most typical sort of planetary gearbox. Nevertheless, they can be high-priced to generate. Regardless of whether you decide on to use a helical or spur gearbox is dependent on the sort of gearbox you need to have.
When selecting a planetary gear, it is important to comprehend the helix angle of the gear. The helix angle influences the way the planetary gears mesh, but does not adjust the fundamentals of planetary phasing. In each and every mesh, axial forces are introduced, which can possibly cancel or strengthen. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will enhance the axial forces.
The number of teeth on the planets is a variable parameter that have to be deemed in the design and style period. Irrespective of how several tooth are present, each and every planet have to have a specific amount of tooth spacing to mesh correctly with the ring or sunlight. The suggestion diameter is normally unknown in the conceptual style stage, but the pitch diameter could be used as an first approximation. Asymmetrical helical gears may also lead to unwanted sounds.

Different sizes

There are a number of measurements and types of planetary gearboxes. The planetary equipment sets feature the sunshine equipment, the central equipment, which is normally the enter shaft, and the world gears, which are the outer gears. A carrier connects the earth gears to the output shaft. The primary and secondary attributes of the planetary gearbox are critical elements to contemplate. In addition to these, there are other factors to consider, these kinds of as the value, supply time, and availability about the planet. Some constructors are quicker than other individuals in responding to inquiries. Whilst other people could be ready to deliver each planetary gearbox out of inventory, they will price you a lot more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Underneath low loads, personal gear meshes are a bit loaded, whilst other factors have minimum deflections. In standard, load sharing conduct is impacted primarily by assembly and manufacturing deviations. In this scenario, the elastic deflections aid equilibrium these effects. The load-sharing actions of a planetary gearbox improves when the load boosts.
Planetary gearboxes come in diverse measurements. The most frequent dimension is 1 with two or a few planets. The dimension and type of the gears figure out the transmission rate. Planetary gear sets occur in levels. This offers you several transmission fee options. Some companies offer you small planetary gearboxes, although other folks offer you bigger types. For these with special purposes, make certain you check the torque, backlash, and ratio.
Whether the energy is large or tiny, the planetary gearbox ought to be matched to the size of the drive. Some manufacturers also provide appropriate-angle models. These patterns integrate other equipment sets, such as a worm gear phase. Proper-angle types are excellent for circumstances in which you need to range the output torque. When figuring out the dimensions of planetary gearboxes, make confident the drive shafts are lined up.
planetarygearbox

Purposes

This report is created to provide key details on the Worldwide Apps of Planetary Gearbox Industry, like the marketplace dimension and forecast, aggressive landscape, and industry dynamics. The report also offers market place estimates for the company segment and sort segments, as nicely as end consumers. This report will also include regional and region-degree examination, market place share estimates, and mergers & acquisitions action. The World-wide Apps of Planetary Gearbox Marketplace report includes a detailed evaluation of the essential players in the marketplace.
The most typical application of a planetary gearbox is in the vehicle business, exactly where it is utilized to distribute electricity in between two wheels in a vehicle’s generate axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric powered cars, a summation gearbox brings together the combustion motor with an electrical motor, producing a hybrid car that uses one particular single transmission system.
In the International Industrial Planetary Gearbox Market, consumer-distinct planetary gears are commonly used for automated guided autos, intra-logistics, and agricultural engineering. These gears let for compact styles, even in tight areas. A three-phase planetary equipment can achieve three hundred Nm and assist radial masses of twelve kN. For receiver techniques, positioning accuracy is critical. A two-phase planetary gearbox was created by CZPT. Its interior gear stress minimizes torsional backlash, and guide controls are typically utilized for higher-top quality signals.
The variety of planetary gears is not fixed, but in industrial programs, the number of planetary gears is at the very least three. The more planetary gears a gearbox is made up of, the much more torque it can transmit. Furthermore, the multiple planetary gears mesh simultaneously during operation, which benefits in large efficiency and transmittable torque. There are several other positive aspects of a planetary gearbox, including decreased maintenance and higher velocity.

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Solution Description

Solution Characteristics

* Compact framework, integration of alloy aluminum entire body to make certain the greatest rigidity and corrosion resistance, and easy to assemble with multiple precision machined surface.
* The use of best-amount spiral bevel equipment, with optimization style, the speak to tooth surface of uniform load, allowable hith torque output.
* Gear is made of large power alloy metal carburizing, grinding precision.
* The design and style of multiple alloy steel output and input shaft applies to different industrial needs.
* The simplified composition design with higher torque and lower backlash applies to apps of precision servo.
* Straightforward mount, with routine maintenance-free of charge, no need to have to replace the grease and prolonged provider existence.
* Application in Precision Rotary Axis Drives, Journey Gantry and Columns, Material Dealing with Axis Drives, Industrial Regions in Automation, Aerospace, and Machine Resource and Robotics.

Merchandise Description

Shaft Enter Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Collection: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Types: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.
* JAC-H Series: Shaft Enter Configuration, and Hollow Output Shaft with Essential Way.
* Designs: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.
* JAC-L Series: Shaft Enter Configuration, and Solid Output Shaft.
* Designs: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.
* Equipment Ratios: Spiral bevel equipment set of substantial precision grinding can attain from 1:1 to 6:1 as standard.
* Stage: 1 phase (1:1 to 6:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault End Torque = 2 Moments of Rated Output Torque.
* Max. Enter Speed (rpm): From 2500RPM to 3500RPM.
* Rated Input Velocity (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 8 arcmin. 
* Max. Radial Pressure (N) Of Output Shaft: From 900N to 11500N. 
* Max. Axial Force (N) Of Output Shaft: From 450N to 5750N. 
* Max. Radial Pressure (N) Of Input Shaft: From 700N to 7800N. 
* Max. Axial Pressure (N) Of Enter Shaft: From 350N to 3900N. 
* Low Sound Degree (dB): From 71dB to 82dB. 
* High Efficiency (%): ninety eight%.
* Average Lifestyle Span (hr): 20000 hrs.
* Lubrication: Synthetic lubrication grease
* Mass Moments of Inertia (kg/cm2): From .forty three kg/cm2 to 195.4 kg/cm2.

Motor Flange Input Configuration – Substantial Precision Spiral Bevel Gearboxes
* JAC-FC Collection: Motor Flange Enter Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.
* JAC-FH Series: Motor Flange Enter Configuration, and Hollow Output Shaft with Essential Way.
* Types: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.
* JAC-FL Series: Motor Flange Input Configuration, and Strong Output Shaft.
* Types: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.
* Gear Ratios: Spiral bevel equipment established of large precision grinding can achieve from 1:1 to 100:1 as common, custom made-produced max. four hundred:1 ratio.
* Phase: 1 phase (1:1 to 6:1), 2 stage (8:1 to thirty:1), 3 phase (32:1 to one hundred:1).
* Rated Output Torque (N.m): From 12N.m to 1300N.m.
* Fault Stop Torque = 2 Times of Rated Output Torque.
* Max. Input Velocity (rpm): From 2000RPM to 5000RPM.
* Rated Input Velocity (rpm): From 1500RPM to 2500RPM.
* Low Backlash (arcmin): From 6 arcmin to 15 arcmin. 
* Max. Radial Force (N) Of Output Shaft: From 900N to 11500N. 
* Max. Axial Pressure (N) Of Output Shaft: From 450N to 5750N. 
* Low Noise Stage (dB): From 71dB to 82dB. 
* Higher Efficiency (%): From ninety four% to ninety eight%.
* Average Existence Span (hr): 20000 several hours.
* Mass Times of Inertia (kg/cm2): From .fifteen kg/cm2 to 195.4 kg/cm2.

Product Parameters

Shaft Input Configuration – Substantial Precision Spiral Bevel Gearboxes

Motor Flange Enter Configuration – Substantial Precision Spiral Bevel Gearboxes

Item Proportions

Shaft Enter Configuration – High Precision Spiral Bevel Gearboxes
* JAC-C Sequence: Shaft Input Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Models: JAC065C, JAC075C, JAC090C, JAC0110C, JAC0140C, JAC0170C, JAC210C.

Shaft Input Configuration – Substantial Precision Spiral Bevel Gearboxes

* JAC-H Series: Shaft Input Configuration, and Hollow Output Shaft with Crucial Way.
* Types: JAC065H, JAC075H, JAC090H, JAC0110H, JAC0140H, JAC0170H, JAC210H.

Shaft Input Configuration – Higher Precision Spiral Bevel Gearboxes
* JAC-L Series: Shaft Enter Configuration, and Solid Output Shaft.
* Versions: JAC065L, JAC075L, JAC090L, JAC0110L, JAC0140L, JAC0170L, JAC210L.

Motor Flange Input Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FC Collection: Motor Flange Enter Configuration, and Hollow Output Shaft with Two Shrinks Discs.
* Designs: JAC065FC, JAC075FC, JAC090FC, JAC0110FC, JAC0140FC, JAC0170FC, JAC210FC.

Motor Flange Input Configuration – Large Precision Spiral Bevel Gearboxes
* JAC-FH Series:
 Motor Flange Enter Configuration, and Hollow Output Shaft with Essential Way.
* Versions: JAC065FH, JAC075FH, JAC090FH, JAC0110FH, JAC0140FH, JAC0170FH, JAC210FH.

Motor Flange Enter Configuration – High Precision Spiral Bevel Gearboxes
* JAC-FL Series: Motor Flange Enter Configuration, and Solid Output Shaft.
* Models: JAC065FL, JAC075FL, JAC090FL, JAC0110FL, JAC0140FL, JAC0170FL, JAC210FL.

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the enter shaft will come from the motor. These gears are interlinked and create a broad assortment of gear reductions, which are needed to get a motor vehicle rolling easily. Equipment reductions are the spot exactly where the various “gears” are located. Right here are some illustrations. They can support you decide what you require for your automobile. You may possibly also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern automobiles are most likely geared up with planetary gearboxes. If you’re not sure if your car utilizes planetary gears, you must 1st check with your car’s owner’s handbook. If not, contact your dealership’s service department for much more information. Normally, you can do a rapid look for on the world wide web to find out no matter whether your vehicle has a planetary gearbox. These gearboxes are normally much more intricate than normal gears. Moreover, they are outfitted with far more elements and require lubrication.
In addition to their reduced sound amounts, planetary gearboxes are also remarkably efficient at transmission. These characteristics make them perfect for applications necessitating higher torque and little footprints. However, there are a lot of diverse types of planetary gearboxes on the marketplace, creating it tough to locate the appropriate a single. The adhering to article will give you some recommendations to help you select the correct planetary gearbox for your demands. Let us get a look!

Planetary gears

A planetary gearbox has two principal parts: the sunshine gear (also identified as the central or enter) and the world gears (also identified as outer or peripheral). These gears are related collectively by a provider to the output shaft of the machine. In some programs, it is necessary to use a planetary gearbox with lubrication to prevent use and tear. A planetary gearbox also has a small ring equipment that assists maintain the earth gears jointly.
The primary gain of a planetary gearbox is that it makes use of several tooth that have interaction at after, making it possible for for large-pace reduction with a small amount of gears. Due to the fact the gears are comparatively little, they have lower inertia than their greater counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained apps. Due to the fact of their compact size and effectiveness, planetary gearboxes are also generally utilized in motor cars.

Planetary gearboxes with output shaft

For high-pace, dynamic programs, planetary gearbox units with output shaft offer the ideal resolution. Thanks to their lower inertia, these gearheads deliver outstanding overall performance in a lot of industrial apps. In addition, their broad variety of variants enables customers to decide on the excellent item for their application. This write-up examines some of the essential rewards of planetary gearboxes with output shaft. Go through on to learn far more.
The planetary gearbox has two major elements: a sun equipment and planet gears. The sun equipment is usually the enter gear, although the earth gears are located at the outer edges of the technique casing. Earth gears are held jointly by a provider that is connected to the output shaft. Before selecting a distinct gearbox for your software, make confident that you check the specific demands and the environment to which the device will be subjected.
A planetary gearbox has less stages of gears, and therefore reduce backlash in contrast to spur gearboxes. Backlash is misplaced motion that occurs when the tooth of the gears are out of perfect alignment. This problem is frequent in all gears, but is substantially significantly less in planetary gearboxes. As these kinds of, planetary gearboxes are a lot more efficient. They can also be customized in accordance to the particular engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a sort of gearbox with a few or more stages. They have a solar gear, which is typically the enter equipment, and earth gears, also referred to as the outer gears. The provider that connects the planet gears to the output shaft is called a ring equipment. A planetary gearbox is typically made to satisfy distinct software and environmental demands, but there are some factors to contemplate when deciding on one particular.
The compact footprint of planetary gear sets results in substantial warmth dissipation. This can be a dilemma in purposes with sustained performance or large speeds. As a consequence, planetary equipment sets typically consist of lubricants, which present a cooling result even though also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation procedure less complicated. Listed here are some issues to hold in head when choosing a planetary gear set.
Planetary gearboxes with carrier have a number of rewards in excess of other sorts of gearboxes. Unlike traditional gearboxes, planetary gears have a typical central shaft, and the tangential forces among the gears terminate out at the centre of the ring equipment. Because of this, planetary gearboxes are typically used in input/output programs, and their compact measurement allows for a broad assortment of equipment reductions. These gears can also make higher torque density.

Planetary gearboxes with traction

Planetary gears are comparable to the planetary program, in that each and every pinion rotates around a solar equipment. The output of the planetary gear device is decrease than the push rotation pace, but the torque is larger. As the variety of earth equipment wheels will increase, so does the torque. Planetary gear techniques contain 3 to 4 planet gears, and every is in continuous mesh with the others. Electrical power applied to any a single member rotates the entire assembly.
Normal programs for planetary gear sets consist of higher-precision movement handle. In these purposes, substantial torque, torsional stiffness, and reduced backlash are required. Planetary equipment sets are also perfect for motors with larger speeds. A amount of elements contribute to the dependability of these units. The low backlash and huge torque potential of a planetary equipment motor allow them to be employed in a extensive selection of purposes.

Planetary gearboxes with electric powered motors

If you happen to be in the industry for a new gearbox, you may have previously heard about planetary gearboxes. The planetary gearbox is a substantial-efficiency, low-noise gearbox. CZPT manufactures large-torque planetary gearboxes with low backlash. They also make economic system planetary gearboxes for decrease loads. Nonetheless, with so many distinct kinds offered, selecting the proper one for your demands can be demanding.
These planetary gearboxes are a compact substitute to standard pinion-and-gear reducers. They offer you substantial-velocity reduction and high torque transfer, and are often employed for area-constrained programs. But before you can understand how they perform, you will need to understand a little about their construction. There are a handful of things to search for that you could not have seen ahead of.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or a lot more outer gears. Each of these gears is related to an output shaft through a provider. They can also be utilised with brakes, encoders, or a clutch. A planetary gearbox is a single of the most reputable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a mixture of two gears, the sun and the planets. The solar gear rotates at large pace, even though the planets roll about and orbit close to the ring gear. The output shaft has the very same path of rotation as the enter shaft. The positive aspects of a planetary gearbox incorporate higher reduction ratios, efficiency, area-conserving compactness, and increased overload capability. These gears are also more steady and compact, and they do not experience from self-locking qualities.
Planetary gearboxes are a highly productive way to energy hydraulic lifts. They can be input through electric powered, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Based on the application, bespoke gearboxes can be created with a assortment of functions and features.
planetarygearbox

Planetary gearboxes with combustion engines

There are several different programs of planetary equipment sets. The most typical is the distribution of energy in between two wheels in a car’s drive axle. 4-wheel drives use two axle differentials, which are even more augmented by a centre differential. Hybrid electric powered autos use summation gearboxes to distribute energy from the combustion motor to the wheels and to an electric powered motor. Planetary equipment sets also blend the two various types of motors to sort 1 hybrid car.
To realize how planetary equipment sets work, it is essential to realize the underlying mechanical rules. For illustration, Fig. 4.6 displays a stick diagram illustrating two planetary equipment sets linked by a lever. The two levers are the very same size, so the technique is analogous to a one lever. When calculating the torque, it is essential to think about the lever diagram. Likewise, if two gear sets are linked by vertical links, the horizontal backlinks must be horizontal.

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Planetary Gearbox

This post will explore the design and style and programs of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the variety of teeth in the gears. The ratios of planetary gearboxes are generally decrease than people of conventional mechanical transmissions, which are primarily employed to push engines and turbines. They are often the very best decision for heavy-responsibility applications. The subsequent are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a equivalent theory to solar methods. They rotate close to a centre equipment called the sunshine gear, and two or more outer gears, referred to as world gears, are connected by a provider. These gears then push an output shaft. The arrangement of planet gears is comparable to that of the Milky Way’s ring of planets. This arrangement creates the greatest torque density and stiffness for a gearbox.
As a compact option to standard pinion-and-gear reducers, planetary gearing delivers many advantages. These characteristics make planetary gearing best for a range of applications, including compactness and minimal excess weight. The performance of planetary gearing is increased by the reality that ninety % of the input power is transferred to the output. The gearboxes also have minimal noise and large torque density. Additionally, their design delivers greater load distribution, which contributes to a longer provider lifestyle.
Planetary gears call for lubrication. Because they have a more compact footprint than typical gears, they dissipate warmth nicely. In simple fact, lubrication can even decrease vibration and sound. It is also essential to maintain the gears correctly lubricated to avoid the use and tear that will come with use. The lubrication in planetary gears also assists maintain them working appropriately and minimizes dress in and tear on the gears.
A planetary gearbox utilizes multiple planetary areas to accomplish the reduction purpose. Every single gear has an output shaft and a sunshine gear located in the heart. The ring gear is fixed to the equipment, even though the sunshine gear is attached to a clamping program. The outer gears are linked to the provider, and each and every planetary equipment is held collectively by rings. This arrangement allows the planetary equipment to be symmetrical with regard to the input shaft.
The equipment ratio of a planetary gearbox is outlined by the sunshine gear’s variety of tooth. As the sunshine equipment will get more compact, the ratio of the gear will boost. The ratio range of planetary gears ranges from 3:1 to ten to a single. Eventually, however, the solar gear becomes way too modest, and the torque will slide substantially. The greater the ratio, the less torque the gears can transmit. So, planetary gears are frequently referred to as “planetary” gears.
planetarygearbox

Their design and style

The basic style of a Planetary Gearbox is very simple. It consists of 3 interconnecting links, every of which has its possess torque. The ring equipment is fixed to the body at O, and the other two are fastened to each other at A and B. The ring gear, meanwhile, is attached to the world arm 3 at O. All three components are related by joints. A cost-free-human body diagram is shown in Figure 9.
In the course of the advancement approach, the design and style group will divide the electricity to every individual earth into its respective electrical power paths. This distribution will be primarily based on the meshing issue of all gears in the method. Then, the design and style team will commence to figure out the hundreds on specific equipment meshes. Employing this method, it is feasible to decide the loads on person equipment meshes and the shape of ring equipment housing.
Planetary Gearboxes are manufactured of a few equipment types. The sunlight gear is the centre, which is connected to the other two gears by an inner tooth ring equipment. The earth pinions are arranged in a provider assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with every other, and they rotate jointly as one. Based on the software, they might rotate at different speeds or at diverse occasions.
The planetary gearbox’s design is unique. In a planetary gearbox, the input equipment rotates around the central equipment, whilst the outer gears are organized close to the sunshine equipment. In addition, the ring gear retains the composition with each other. A carrier connects the outer gears to the output shaft. In the long run, this equipment technique transmits higher torque. This kind of gearbox is excellent for high-pace operations.
The simple design of a Planetary Gearbox is made up of several contacts that should mesh with each other. A single earth has an integer variety of tooth, while the ring has a non-integer quantity. The teeth of the planets have to mesh with each other, as nicely as the solar. The tooth counts, as well as the world spacing, play a role in the design. A planetary gearbox should have an integer number of tooth to operate appropriately.

Purposes

In addition to the previously mentioned-described programs, planetary gearing is also employed in device tools, plastic machinery, derrick and dock cranes, and substance handling equipments. Further, its application is found in dredging products, highway-creating equipment, sugar crystallizers, and mill drives. Whilst its flexibility and performance can make it a appealing decision for a lot of industries, its complex construction and development make it a intricate ingredient.
Amid the many positive aspects of making use of a planetary gearbox, the capability to transmit higher torque into a controlled place makes it a common selection for many industries. Moreover, including further planet gears boosts the torque density. This helps make planetary gears appropriate for apps necessitating higher torque. They are also utilized in electric screwdrivers and turbine engines. Even so, they are not used in everything. Some of the more frequent purposes are discussed below:
A single of the most crucial characteristics of planetary gearboxes is their compact footprint. They are capable to transmit torque whilst at the exact same time minimizing sound and vibration. In addition to this, they are able to achieve a large speed without having sacrificing substantial-quality performance. The compact footprint of these gears also makes it possible for them to be utilized in substantial-speed apps. In some circumstances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, whilst others may call for a artificial gel. In spite of these unique characteristics, planetary gears have turn out to be typical in a lot of industries.
Planetary gears are composed of three factors. The sunlight equipment is the input equipment, while the planet gears are the output gears. They are linked by a provider. The carrier connects the enter shaft with the output shaft. A planetary gearbox can be developed for a variety of requirements, and the kind you use will rely on the needs of your application. Its design and overall performance must fulfill your application’s wants.
The ratios of planetary gears fluctuate relying on the variety of planets. The smaller sized the sunlight equipment, the greater the ratio. When planetary stages are utilized by itself, the ratio assortment is 3:1 to 10:1. Greater ratios can be obtained by connecting many planetary phases together in the very same ring equipment. This method is identified as a multi-phase gearbox. However, it can only be utilized in large gearboxes.
planetarygearbox

Servicing

The main ingredient of a planetary gearbox is the planetary gear. It demands regular routine maintenance and cleaning to continue to be in best shape. Demand for a for a longer time daily life span protects all other elements of the gearbox. This article will go over the maintenance and cleaning processes for planetary gears. Following studying this post, you need to know how to sustain your planetary gearbox correctly. With any luck ,, you can take pleasure in a for a longer time lifestyle with your gearbox.
First of all, it is important to know how to properly lubricate a planetary gearbox. The lubricant is important as gears that run at substantial speeds are topic to substantial levels of heat and friction. The housing of the planetary gearbox ought to be created to allow the heat to dissipate. The advisable oil is artificial, and it must be crammed between thirty and fifty %. The lubricant must be changed at the very least every single 6 months or as necessary.
While it may look needless to change a planetary gearbox, standard servicing will help it last a prolonged time. A regular inspection will identify a issue and the appropriate repairs are needed. As soon as the planetary gearbox is total, it will plug with equipment oil. To stay away from this issue, consider receiving the unit fixed instead of changing the gearbox. This can save you a great deal of funds over a new planetary gearbox.
Correct lubrication is important for a lengthy life of your planetary gearbox. Oil change frequency must be primarily based on oil temperature and functioning speed. Oil at increased temperatures need to be modified a lot more regularly because it loses its molecular construction and can’t form a protective movie. After this, oil filter maintenance ought to be performed every single number of months. And finally, the gearbox oil wants to be checked often and replaced when necessary.

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Packaging & Shipping and delivery

What is a Planetary Gearbox?

A planetary gearbox is a mechanical system in which the enamel of a planet mesh with the enamel of its sunshine or ring. The amount of tooth and the spacing of planets will determine whether or not the teeth mesh appropriately. In this post, we will discover far more about planetary gearboxes. Aside from knowing their operating, you can also find out how to design your own. Here are some examples:

planetary gearboxes

If your vehicle has an computerized transmission, then a planetary gearbox is the sort you have. It is achievable to find out if you have this kind of gearbox by consulting the owner’s handbook, contacting the services office of your car’s manufacturer, or conducting a look for utilizing your preferred research motor. Nonetheless, planetary gears are much more complicated and have a lot of a lot more factors than common gearboxes. The subsequent details will clarify more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The solar equipment sits in the center of the gear assembly, although the other gears rotate close to it. A provider connects the two gears, and is designed to set the spacing among them. When the gears are rotated, the provider will spin, enabling the entire assembly to function collectively. The carrier also incorporates the output shaft. For this gearbox to work effectively, it need to meet up with the application’s specifications.
There are 3 principal types of planetary gearboxes: the standard model is very productive and transmits 97% of the electrical power enter. The earliest versions are not complex, but they do have some crucial variances. Some of these variances make them perfect for a variety of apps. For case in point, a planetary gearbox can function in alternating and constant procedure, with the output support obtaining internal grooving. Some patterns have far more than 1 output shaft, enabling the person to decide on the configuration and torque that is best for their application.
One particular of the main differences between a planetary gearbox and a standard a single is the way the planetary elements go. A planetary gearbox may possibly have multiple axes for improved torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum tooth at the same time. They are the ideal decision for room-constrained programs. For instance, a auto with small spaces can set up a single with ease.
A planetary gearbox’s equipment ratio is decided by the ratio of the sunshine gear to the ring gear. The variety of teeth on the sunshine gear is a way to modify the equipment ratio. Scaled-down solar gears end result in larger planetary gear ratios, while larger ones cause a reduce in torque. The ratio between planetary gears ranges from 3:1 to ten:1, with the least expensive ratio being a few. The biggest attainable ratio is ten:1.
A planetary gearbox has a lot of positive aspects. The compact design and style tends to make them a much more productive choice for tiny motors and is useful for servo capabilities. Planetary gearboxes have lower inertia, which is an crucial element, specifically in servo applications, because the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you do not need to have to fret about re-lubrication or servicing.
planetarygearbox

planetary gearboxes with output shaft

The rewards of planetary gearboxes are several. They are broadly utilized in many purposes, from automobiles to medical gear, merchandise & staff lifts to equipment equipment. They are also utilised in derrick & dockyard cranes and slewing drives. These gearboxes are available in numerous measurements and shapes, ranging from little to extremely huge. There are several diverse kinds, and each is developed to go well with its intended use.
The LP era 3 gearhead series combines optimum quality with economic precision in a minimal-backlash planetary gearbox. The output shaft edition is particularly suited for large-velocity, hugely dynamic cyclic procedure. Yet another variation is the SP+ Higher Pace. The SP+ substantial-velocity model is made to attain highest speeds whilst in continuous operation. If you want a planetary gearbox with an output shaft, search no additional. It is the ideal selection for many purposes.
As the title suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also named the planetary gears) are related by a provider to the output shaft. The provider is then connected to the output shaft by a ring. There are two or a lot more planetary gears inside the planetary gearbox. Every single equipment is related to a provider, which is linked to the output shaft.
An epicyclic planetary gear prepare can be assembled so that the world gear rolls about the sun equipment. In the wheel travel planetary gearbox, the planetary gears are grouped more than the housing to optimize the measurement and fat of the system. The planetary equipment prepare can handle torques as high as 332,000 N.m., with the ring gear becoming fastened even though the sun equipment is movable.
Another advantage of a planetary gearbox is that it uses several teeth at as soon as. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are best for space-constrained programs. Their compact measurement and minimum fat make them a well-known choice in a lot of industries. They are also known as epicyclic gears and are used in a lot of various sorts of machines.
A planetary gearbox can have 3 parts. A central sunshine equipment, an outer ring recognized as the internal equipment, and an output shaft. These a few elements are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a common hole between the gears. The carrier also acts as the output shaft. They can be utilised to develop modest devices, this sort of as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer variety of enamel

When planning a planetary gearbox, a single must determine the sum of tooth count. This determine is recognized as the mesh load issue Kg, and is based mostly on the typical tooth forces that are produced in every single mesh. The variety of planets, the mistake in the gear design, and the rigidity of the housing all impact Kg. Dependent on the type of application, Kg can be calculated by using different requirements.
In a typical planetary gearbox, the ratio is an integer number, and the most affordable is 3:1. At a ratio of 10, the sunlight gear is way too huge and the solar wheel is way too minimal to supply a sufficient volume of torque. In most instances, the ratio is an integer worth, and the enamel are evenly spaced. The equipment mesh is then balanced to quality 2. The provider is calculated a few-dimensionally to detect the accuracy of the world pin hole in the provider.
In the most basic circumstance, every single planetary equipment mesh generates a dynamic sign at its mesh frequency. These indicators can terminate or enhance in numerous ways. A helix angle, even so, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the exact same way as torques. As the helix angle is an integer quantity, this planetary gear product does not essentially need infinite precision.
The ensuing motion time period is measured in rotational angles. This determine can be employed to establish fault analysis and determine the minimal information length essential. It can also be utilised to calculate the kinematic movement of a defective planet gear tooth. It is essential to be aware that fault-mesh movement is not instantaneous, and therefore, it calls for a adequate amount of time to entirely mesh a defective earth equipment.
The load-share factor is equivalent to that of spur and helical gearboxes, and can be utilized to estimate dynamic load sharing. When the load share element is low, the individual equipment meshes are slightly loaded. Deflections can range, specifically with substantial-precision gears. As a result, the design and style method should integrate the tolerance chain. This will ensure the right ratio of equipment mesh.
A planetary gearbox is a type of planetary equipment technique that is employed in motors. It has a sun gear at the centre and a established of outer gears. Every equipment turns in accordance to its axis close to the sun. They are interconnected by a ring element and are linked to each other by means of a carrier. The provider also includes the output shaft. And given that the sunlight equipment is centered, the mesh is common.
As an added reward, planetary gearboxes have sliding surfaces, which reduce sound and vibration. Despite the higher-high quality of planetary gearboxes, it is essential to appropriately lubricate them to avoid dress in and tear. CZPT makes use of CZPT. In purchase to make the planetary gearboxes very last a extended time, the lubricant is typically included in the planetary gearbox.

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China Standard China Best Quality Right Angle Bevel Planetary Gearbox of High Torque Can Customized According to Requirement with high quality

Merchandise Description

Item Description
SGR planetary gear motor 
Complex info:
one. Ratio assortment: 8.1-191
2. Enter electrical power: .twelve-270 KW
three. Allow torque rang: ≤ 50000 N. M
4. Output pace: .3~205 r/min
five. Framework: Foot-mounted, flange-mounted, shaft-mounted

Attribute:
one. Adopt optimized layout, module combination, proper angle output, room reduction
2. High strength and longevity gears
3. Can be combined with numerous motors, wider ratio range
4. Big output torque, easily startup, higher effectiveness
Manufacturing photos:

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FAQ:

one.Are you a factory or trader ?
We are a specialist manufacturing unit which has twenty several years background specialized in gear transmission .

2.MOQ:
Our MOQ is 1pcs. Even so there is 1 dealing with value $150 for the one buy which significantly less than $3000.00

3. Guarantee
Our warranty is 12months

4. Payment term
one hundred% T/T in CZPT and LC at sight .

five. Do you accept customization ?
Of course.SGR have robust R&D crew, we can give customizable service according to requirements.

6. Packing
Generally we use regular export plywood circumstance to set up the shipment .

seven. Shipping and delivery time
In typical ,time of shipping is 30days following receiving the prepayment .

8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new goods patent.

9. What sorts of inspection you do prior to cargo ?
We do temperature check, noise, and oil leak inspection and commissioning ahead of shipment.

10.How do you remedy if the manufacturing have problem ?
Largely, we never need to have buyer send out the items back to us. Because the cost is really substantial, if there meets a problem,we firstly ask for the images for broken areas. And base on the images, we can have a fundamental concept for the defect reason. Our guarantee is 12 months, if during the promise, we can supply restore .  
 

Planetary Gearbox Fundamentals

If you might be in the marketplace for a new Planetary Gearbox, you’ve got come to the correct location. You will find far more to these mechanical wonders than just their title. Learn about Spur gears, helical gears, and numerous sizes. After you have read this article, you are going to know just what to seem for when searching for a new one particular. And you may also be in a position to stay away from widespread blunders produced by amateur mechanics.
planetarygearbox

Wheel push planetary gearboxes

Planetary gearboxes have many advantages more than traditional gearboxes. Their compact design and style is advantageous for servo capabilities. Their lubrication is a important characteristic to preserve sleek operation and avoid injury to the gears. Some manufactures use CZPT to make certain suitable functioning. These gearboxes have practically a few instances the torque of traditional gearboxes although remaining compact and low in mass.
The planetary gears are made of 3 diverse types. Every single variety has an input and output shaft. The input and output shafts are generally coaxially arranged. The enter and output shafts are linked to each and every other via a carrier. The provider rotates with the planetary gears. The sunshine equipment is the enter equipment and is typically 24 enamel in diameter. The outer gears are connected to the sunlight gear by means of rings of gears that are mounted all around the solar equipment.
Planetary gearboxes are also utilized in wheeled and tracked vehicles. They are also utilised in winch methods, which lift and decrease hundreds. Normal programs incorporate heavy equipment, these kinds of as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural automobiles, as well as material managing cars. The wheel drive is normally mounted directly into the wheel rim. A wheel generate may possibly be fitted into two, a few, or even 4 wheels.
A planetary equipment set may be used in levels to supply various transmission prices. In order to decide on the appropriate gearbox for your software, take into account the torque, backlash, and ratio you want. Then, consider the surroundings where the gearbox is utilised. Depending on its place, it may need to have to be secured from weather conditions, h2o, and other elements. You can discover a vast range of various measurements in the marketplace.

Spur gears

There are two fundamental kinds of gearheads: planetary and spur gearheads. Every single has its advantages and disadvantages depending on the software. This article will discuss the variances in between these two types of gearheads. Spur gearheads are generally used for transmission programs, whilst planetary gearheads are far more commonly used for motors. Spur gearheads are significantly less pricey to make than planetary gearheads, and they are a lot more adaptable in layout.
There are several different varieties of spur gears. Between them, a 5:1 spur gear travel ratio implies that the sunshine equipment should rotate five moments for each revolution of the output carrier. The sought after variety of enamel is 24. In metric techniques, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilized in a lot of distinct varieties of purposes, like automotive and agricultural equipment.
A planetary geartrain is a blend of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most typical sort, with a solar gear and ring gear on either side of the solar. Easy planetary gears function a single sunshine and ring equipment, although compound planetary gears use multiple planets.
A planetary gearbox is made up of two or far more outer gears, which are organized to rotate around the sunlight. The outer ring gear meshes with all of the planets in our photo voltaic system, although the sunlight gear rotates around the ring gear. Simply because of this, planetary gearboxes are quite successful even at minimal speeds. Their compact layout makes them a desirable choice for area-constrained programs.
planetarygearbox

Helical gears

A planetary helical gearbox has two phases, each and every with its own input velocity. In the examine of planetary helical gear dynamics, the foundation circle radius and full-depth involute enamel are extra to the ratio of every single equipment. The tangential placement of the planets impacts the dynamic amplifications and tooth forces. The tangential place mistake is an essential aspect in understanding the dynamic conduct of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, creating them a better option than spur gears. Helical gears also run easily and quietly, although spur gears generate a thrust load in the course of operation. Helical gears are also utilized in enclosed gear drives. They are the most frequent kind of planetary gearbox. However, they can be costly to produce. Whether you select to use a helical or spur gearbox is dependent on the type of gearbox you want.
When choosing a planetary equipment, it is essential to recognize the helix angle of the equipment. The helix angle influences the way the planetary gears mesh, but does not modify the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can possibly cancel or strengthen. The same applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The quantity of enamel on the planets is a variable parameter that should be regarded as in the style section. No matter of how numerous tooth are current, every planet have to have a particular quantity of tooth spacing to mesh appropriately with the ring or solar. The idea diameter is normally unfamiliar in the conceptual design and style stage, but the pitch diameter might be utilized as an initial approximation. Asymmetrical helical gears may possibly also result in unwanted sound.

Various measurements

There are several sizes and sorts of planetary gearboxes. The planetary equipment sets characteristic the solar gear, the central gear, which is normally the input shaft, and the earth gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The major and secondary attributes of the planetary gearbox are crucial factors to take into account. Aside from these, there are other factors to contemplate, this kind of as the cost, delivery time, and availability close to the world. Some constructors are faster than other individuals in responding to inquiries. Although others may possibly be in a position to provide each planetary gearbox out of inventory, they will cost you more money.
The load share behavior of a planetary gearbox is similar to that of a spur or a helical gearbox. Beneath reduced hundreds, individual equipment meshes are somewhat loaded, while other parts have nominal deflections. In general, load sharing behaviour is impacted mostly by assembly and production deviations. In this scenario, the elastic deflections help balance these consequences. The load-sharing actions of a planetary gearbox enhances when the load will increase.
Planetary gearboxes occur in various dimensions. The most frequent size is 1 with two or three planets. The dimensions and kind of the gears decide the transmission price. Planetary equipment sets arrive in stages. This offers you multiple transmission price alternatives. Some firms supply modest planetary gearboxes, although others provide greater ones. For people with unique applications, make positive you verify the torque, backlash, and ratio.
Whether or not the electricity is huge or tiny, the planetary gearbox need to be matched to the size of the drive. Some companies also provide correct-angle designs. These designs incorporate other gear sets, these kinds of as a worm equipment stage. Appropriate-angle patterns are excellent for scenarios where you require to differ the output torque. When identifying the measurement of planetary gearboxes, make confident the push shafts are lined up.
planetarygearbox

Purposes

This report is made to give essential information on the World-wide Programs of Planetary Gearbox Industry, such as the market dimensions and forecast, competitive landscape, and industry dynamics. The report also offers market estimates for the organization phase and kind segments, as nicely as conclude users. This report will also include regional and region-amount investigation, market share estimates, and mergers & acquisitions activity. The International Applications of Planetary Gearbox Industry report involves a comprehensive analysis of the crucial players in the market.
The most frequent software of a planetary gearbox is in the car business, the place it is used to distribute electricity between two wheels in a vehicle’s generate axle. In a 4-wheel-drive automobile, this system is augmented by a centre differential. In hybrid electric powered cars, a summation gearbox combines the combustion engine with an electrical motor, generating a hybrid automobile that makes use of one particular one transmission technique.
In the Worldwide Industrial Planetary Gearbox Marketplace, customer-specific planetary gears are commonly used for automatic guided automobiles, intra-logistics, and agricultural technology. These gears enable for compact types, even in limited spaces. A 3-phase planetary gear can achieve 300 Nm and help radial masses of twelve kN. For receiver programs, positioning precision is essential. A two-stage planetary gearbox was created by CZPT. Its inside equipment tension minimizes torsional backlash, and manual controls are often utilised for higher-quality indicators.
The amount of planetary gears is not set, but in industrial applications, the amount of planetary gears is at the very least three. The a lot more planetary gears a gearbox includes, the far more torque it can transmit. Moreover, the multiple planetary gears mesh at the same time for the duration of operation, which outcomes in higher efficiency and transmittable torque. There are several other positive aspects of a planetary gearbox, which includes decreased upkeep and high velocity.

China Standard China Best Quality Right Angle Bevel Planetary Gearbox of High Torque Can Customized According to Requirement     with high qualityChina Standard China Best Quality Right Angle Bevel Planetary Gearbox of High Torque Can Customized According to Requirement     with high quality