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China Best Sales CZPT PPG Series Low Ratio Coaxial Stepper Motor Planetary Gearboxes planetary gearbox design

Product Description

AOKMAN PPG Series Low Ratio Coaxial Stepper Motor Planetary Gearboxes

Components:

 


1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CZPT Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors

Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications

 

series Stage Models Ratio Rated Torque Rated input Speed Max input Speed Backlash Efficiency
PPG(Linear) 1 PPG040 3,4,5,7,8,10 9N.m~423N.m 25,003,000,360,040,000,000 3600 ≤10 arcmin ≥97%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  
2 PPG040 12,15,20,25,30,35,40,50,70,100 9N.m~423N.m 25,003,000,360,040,000,000 3600, ≤15 arcmin ≥94%
PPG060 4800
PPG080 6000
PPG120 8000
PPG160  

1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services

AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Application: Motor, Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Best Sales CZPT PPG Series Low Ratio Coaxial Stepper Motor Planetary Gearboxes   planetary gearbox designChina Best Sales CZPT PPG Series Low Ratio Coaxial Stepper Motor Planetary Gearboxes   planetary gearbox design
editor by CX 2023-06-06

China Planetary Transmission Coaxial Gearbox for Industry with Best Sales

Product Description

Product Description

Planetary Transmission Coaxial Gearbox for Market

NGW collection gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-phase(NGW73-NGW123).

one.Design Variety
NGW, NGW-L, NGW-S, NGW-QJ 

two.Apps
NGW Planetary Equipment Models is broadly employed in many regions this kind of as metallurgy, mine, lifting, transportation, textile, cement, gentle business, chemical, pharmaceutical, dye printing and so on. 

Detailed Images

3.Merchandise Qualities
(1) Little quantity, light excess weight, effectively-knitted structure, huge transmission energy and higher load capacity. Compared with the common cylindrical gear reducers of the very same level, its fat is lower 1/2 and volume is only 1/2-1/3 of the previous.
(2) Higher transmission efficiency. 1-phase is up to ninety seven%, 2-phase ninety four%, 3-phase ninety one%.
(3) The selection of transmission electricity is very extensive, from 1kw to 1300kw.
(4) NGW Planetary Equipment Models is made with difficult-tooth-confronted, and can be employed extensively and in long period of time.
(5) Large transmission ratio 

four.Technological Info(NGW)
First Model NGW Sequence
Shafts Place: In Line
one Phase: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~a hundred and sixty
three Stage: NGW73~NGW123 Ratio: 180~2000

New Style NGW Series
Shafts Place: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Item Parameters

NGW-S Series Planetary Gearboxes
Shafts Placement: Correct Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Equipment Set
2 Phase: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Phase: NGW-S73~NGW-S123 Ratio: 56~five hundred
 

Phase Design Size                   Ratio Rated Power
One-phase NGW11~NGW121  1~twelve two.8~twelve.5 two. 8-1314KW
Two-stage NGW42~NGW122  one~12 14-a hundred and sixty .7-517KW
3-phase NGW73~NGW123  1~six one hundred eighty-2000 .sixteen-forty seven.1KW

Kinds Measurements Nominal Ratio Enter Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD two hundred,224,…1800,2000 four~5.6

six.3~9

50~400mm

40~360mm

sixty~630mm
NAF 200,224,…five hundred,560 four~5.6

six.3~9

fifty~130mm

forty~100mm

60~220mm
NAZD 200,224,…1400,1600 ten~18 thirty~240mm 60~560mm
NAZF two hundred,224,…five hundred,560 ten~18 30~85mm sixty~220mm
NBD 250,280,…1800,2000 twenty~25

28~fifty

30~280mm eighty~630mm
NBF 250,280,…five hundred,560 twenty~25

28~50

thirty~80mm 80~220mm
NBZD 250,280,…1400,1600 fifty six~a hundred twenty five 28~170mm eighty~560mm
NBZF 250,280,…500,560 56~one hundred twenty five 28~55mm eighty~220mm
NCD 315,355,…1800,2000 112~four hundred twenty five~150mm one hundred twenty~630mm
NCF 315,355,…500,560 112~400 twenty five~50mm a hundred and twenty~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm a hundred and twenty~630mm
NCZF 315,355,…five hundred,560 450~1250 twenty five~45mm one hundred twenty~220mm

Packaging & Shipping

Company Profile

Following Income Service

Pre-sale companies one. Choose products model.
2.Design and style and manufacture items in accordance to clients’ specific need.
three.Teach complex individual for clients
Services throughout marketing one.Pre-check out and take products forward of delivery.
2. Aid customers to draft solving strategies.
After-sale solutions 1.Support customers to prepare for the very first building scheme.
2. Teach the very first-line operators.
three.Get initiative to get rid of the difficulties quickly.
four. Supply technical exchanging.

FAQ

one.Q:What kinds of gearbox can you create for us?

A:Primary products of our company: UDL series pace variator,RV series worm equipment reducer, ATA collection shaft mounted gearbox, X,B sequence equipment reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred versions and thousands of technical specs
2.Q:Can you make as for each customized drawing?
A: Yes, we offer you custom-made service for consumers.
three.Q:What is your phrases of payment ?
A: thirty% Advance payment by T/T right after signing the contract.70% prior to delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any desire for our goods make sure you truly feel totally free to speak to me.

US $400
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Stage Model Size                   Ratio Rated Power
Single-stage NGW11~NGW121  1~12 2.8~12.5 2. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 0.7-517KW
Three-stage NGW73~NGW123  1~6 180-2000 0.16-47.1KW

###

Types Sizes Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD 200,224,…1800,2000 4~5.6

6.3~9

50~400mm

40~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

6.3~9

50~130mm

40~100mm

60~220mm
NAZD 200,224,…1400,1600 10~18 30~240mm 60~560mm
NAZF 200,224,…500,560 10~18 30~85mm 60~220mm
NBD 250,280,…1800,2000 20~25

28~50

30~280mm 80~630mm
NBF 250,280,…500,560 20~25

28~50

30~80mm 80~220mm
NBZD 250,280,…1400,1600 56~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~125 28~55mm 80~220mm
NCD 315,355,…1800,2000 112~400 25~150mm 120~630mm
NCF 315,355,…500,560 112~400 25~50mm 120~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm 120~630mm
NCZF 315,355,…500,560 450~1250 25~45mm 120~220mm

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $400
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Stage Model Size                   Ratio Rated Power
Single-stage NGW11~NGW121  1~12 2.8~12.5 2. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 0.7-517KW
Three-stage NGW73~NGW123  1~6 180-2000 0.16-47.1KW

###

Types Sizes Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD 200,224,…1800,2000 4~5.6

6.3~9

50~400mm

40~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

6.3~9

50~130mm

40~100mm

60~220mm
NAZD 200,224,…1400,1600 10~18 30~240mm 60~560mm
NAZF 200,224,…500,560 10~18 30~85mm 60~220mm
NBD 250,280,…1800,2000 20~25

28~50

30~280mm 80~630mm
NBF 250,280,…500,560 20~25

28~50

30~80mm 80~220mm
NBZD 250,280,…1400,1600 56~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~125 28~55mm 80~220mm
NCD 315,355,…1800,2000 112~400 25~150mm 120~630mm
NCF 315,355,…500,560 112~400 25~50mm 120~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm 120~630mm
NCZF 315,355,…500,560 450~1250 25~45mm 120~220mm

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Planetary Transmission Coaxial Gearbox for Industry     with Best Sales China Planetary Transmission Coaxial Gearbox for Industry     with Best Sales
editor by czh 2022-12-27

China Industrial Brevini Coaxial Hydraulic Planetary Gearbox with Female Splined Shaft advantages of planetary gearbox

Product Description

Industrial CZPT Coaxial Hydraulic Planetary Gearbox With Female Splined Shaft

Key feature:

  • Planetary gearbox is produced by modular design, and can be combined according to client’s request
  • Involuted planetary gear design
  •  Nodular cast iron Housing to increase rigidity and antiknock
  • Heavy duty bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of   torque
  • All gears are case hardened to get high surface hardness, which guarantee transmission efficiency and whole gearbox’s life
  • Planetary gearbox has 16 models for different torque range, and each model have 1‐5 reduction stages to achieve different ratios
  • Ratio range: 3.15‐9N. M
  • Output speed: 0.425‐445 r/min
  • Structure mode: Possibility of flange, foot, or shaft mounting solutions
  • Wide and comprehensive range of N series for industrial applications
  • Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
  • Rigid and precise nodular cast iron casing
  • Low noise running, high manufacturing quality standard
  • High and reliable performance, load capacity and low speed shaft bearing

Data Sheet :

Torque range 1 Nm Input IEC Flange
Mechanical rating (n1 = 1500 min-1) up to 200kW Electric motor
Gear ratios 3.15 … 5000 Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions In line Applicable AC motors Integral motors and brake motors
Right angle (with bevel gear set) IEC-normalized motors and brake motors
Mounting type Foot Single and dual speed motors
Flange mounted Main brake features DC and AC supply
Torque-arm Faster brake reaction through electronically controlled rectifier
Output shaft options Solid shaft Main motor options Thermistors and thermostat sensors
Splined shaft Independent forced cooling
Female splined shaft Line driver and push-pull incremental encoder
Hollow shaft with shrink disc    

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Four-Step

###

Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Torque range 1000 … 540000 Nm Input IEC Flange
Mechanical rating (n1 = 1500 min-1) up to 200kW Electric motor
Gear ratios 3.15 … 5000 Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions In line Applicable AC motors Integral motors and brake motors
Right angle (with bevel gear set) IEC-normalized motors and brake motors
Mounting type Foot Single and dual speed motors
Flange mounted Main brake features DC and AC supply
Torque-arm Faster brake reaction through electronically controlled rectifier
Output shaft options Solid shaft Main motor options Thermistors and thermostat sensors
Splined shaft Independent forced cooling
Female splined shaft Line driver and push-pull incremental encoder
Hollow shaft with shrink disc    
Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Four-Step

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Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Request Sample

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Customization:

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Torque range 1000 … 540000 Nm Input IEC Flange
Mechanical rating (n1 = 1500 min-1) up to 200kW Electric motor
Gear ratios 3.15 … 5000 Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions In line Applicable AC motors Integral motors and brake motors
Right angle (with bevel gear set) IEC-normalized motors and brake motors
Mounting type Foot Single and dual speed motors
Flange mounted Main brake features DC and AC supply
Torque-arm Faster brake reaction through electronically controlled rectifier
Output shaft options Solid shaft Main motor options Thermistors and thermostat sensors
Splined shaft Independent forced cooling
Female splined shaft Line driver and push-pull incremental encoder
Hollow shaft with shrink disc    

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Industrial Brevini Coaxial Hydraulic Planetary Gearbox with Female Splined Shaft     advantages of planetary gearbox	China Industrial Brevini Coaxial Hydraulic Planetary Gearbox with Female Splined Shaft     advantages of planetary gearbox
editor by czh 2022-12-06

China Good quality R Series Flange-Mounted Coaxial Inline Engine Gearbox with Best Sales

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Substantial modular design and style.
Built-in casting housing,compact dimension,higher loading support, secure transmitting and minimal sound stage.
Best oil leakage stopping helps make the excellent sealings and can be utilised in extensive selection of business.
This sequence is special for pug mill.
Large efficiency and save electricity.
Save price and lower servicing.

 

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Organization Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. situated HangZhou town, ZHangZhoug, as 1 skilled company and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare elements, owns rich expertise in this line for a lot of many years. 

We are 1 immediate manufacturing facility, with advanced manufacturing gear, the robust advancement crew and making capacity to offer top quality goods for buyers.

Our items extensively served to numerous industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medication,wood and many others. Main marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any inquiries, great offer you constantly for you for long phrase organization.

FAQ

Q: Are you buying and selling business or maker?
A: We are manufacturing facility.
 

Q: How lengthy is your delivery time?
A: Normally it is 5-10 days if the items are in inventory. or it is fifteen-20 days if the merchandise are not in stock.
 

Q: Can we buy 1 pc of each merchandise for quality screening?
A: Indeed, we are happy to take demo get for high quality screening.

Q:How to decide on a gearbox which satisfies your necessity?
A:You can refer to our catalogue to choose the gearbox or we can support to select when you provide
     the specialized info of required output torque, output pace and motor parameter and many others.

Q: What data shall we give prior to putting a purchase purchase?
A:a) Variety of the gearbox, ratio, input and output variety, enter flange, mounting placement, and motor informationetc.
     b) Housing colour.
     c) Obtain quantity.
    d) Other special needs.

Planetary Gearbox

This write-up will discover the design and apps of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually reduce than these of standard mechanical transmissions, which are primarily utilised to drive engines and generators. They are often the ideal decision for weighty-duty purposes. The subsequent are some of the positive aspects of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes perform on a related principle to solar programs. They rotate all around a center gear named the solar gear, and two or a lot more outer gears, known as world gears, are connected by a carrier. These gears then push an output shaft. The arrangement of planet gears is comparable to that of the Milky Way’s ring of planets. This arrangement creates the greatest torque density and stiffness for a gearbox.
As a compact alternative to standard pinion-and-equipment reducers, planetary gearing delivers numerous advantages. These qualities make planetary gearing excellent for a range of purposes, which includes compactness and lower fat. The efficiency of planetary gearing is increased by the truth that ninety per cent of the input energy is transferred to the output. The gearboxes also have reduced sound and large torque density. In addition, their design delivers better load distribution, which contributes to a lengthier service daily life.
Planetary gears need lubrication. Because they have a smaller sized footprint than standard gears, they dissipate warmth properly. In reality, lubrication can even lower vibration and sound. It’s also crucial to keep the gears effectively lubricated to avoid the wear and tear that arrives with use. The lubrication in planetary gears also helps hold them working effectively and lowers wear and tear on the gears.
A planetary gearbox utilizes a number of planetary parts to achieve the reduction purpose. Every single equipment has an output shaft and a sun gear situated in the heart. The ring gear is fixed to the device, while the sunshine equipment is hooked up to a clamping system. The outer gears are connected to the carrier, and each and every planetary gear is held collectively by rings. This arrangement permits the planetary equipment to be symmetrical with regard to the input shaft.
The gear ratio of a planetary gearbox is defined by the solar gear’s number of enamel. As the sunlight equipment gets scaled-down, the ratio of the gear will boost. The ratio assortment of planetary gears ranges from 3:1 to ten to a single. Ultimately, nevertheless, the sunshine gear gets also little, and the torque will fall considerably. The increased the ratio, the much less torque the gears can transmit. So, planetary gears are typically referred to as “planetary” gears.
planetarygearbox

Their style

The basic style of a Planetary Gearbox is quite basic. It consists of three interconnecting links, every single of which has its personal torque. The ring gear is set to the body at O, and the other two are set to every single other at A and B. The ring gear, in the meantime, is hooked up to the earth arm 3 at O. All three elements are related by joints. A free-entire body diagram is proven in Figure 9.
During the improvement approach, the layout team will divide the energy to every single person earth into its respective power paths. This distribution will be based on the meshing problem of all gears in the method. Then, the design group will move forward to establish the masses on individual equipment meshes. Utilizing this approach, it is feasible to establish the loads on personal gear meshes and the shape of ring equipment housing.
Planetary Gearboxes are produced of three equipment varieties. The sun equipment is the middle, which is related to the other two gears by an inside tooth ring equipment. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The 3 components in a Planetary Gearbox mesh with each other, and they rotate jointly as 1. Dependent on the software, they might rotate at various speeds or at diverse occasions.
The planetary gearbox’s design is unique. In a planetary gearbox, the input equipment rotates around the central gear, whilst the outer gears are arranged all around the sunshine equipment. In addition, the ring equipment retains the structure with each other. A provider connects the outer gears to the output shaft. In the long run, this equipment technique transmits higher torque. This type of gearbox is excellent for large-pace operations.
The basic layout of a Planetary Gearbox consists of a number of contacts that should mesh with each and every other. A one world has an integer number of tooth, while the ring has a non-integer number. The enamel of the planets have to mesh with each and every other, as well as the sunshine. The tooth counts, as nicely as the world spacing, play a position in the style. A planetary gearbox have to have an integer amount of enamel to purpose effectively.

Applications

In addition to the over-pointed out applications, planetary gearing is also employed in equipment equipment, plastic equipment, derrick and dock cranes, and substance handling equipments. More, its application is discovered in dredging equipment, street-producing equipment, sugar crystallizers, and mill drives. While its flexibility and effectiveness helps make it a desirable selection for a lot of industries, its complicated composition and design make it a complex part.
Between the several advantages of employing a planetary gearbox, the ability to transmit better torque into a controlled place helps make it a well-liked decision for a lot of industries. Moreover, introducing added earth gears raises the torque density. This makes planetary gears ideal for applications demanding higher torque. They are also employed in electrical screwdrivers and turbine engines. Nonetheless, they are not utilized in every little thing. Some of the far more common purposes are reviewed underneath:
1 of the most important attributes of planetary gearboxes is their compact footprint. They are in a position to transmit torque whilst at the very same time reducing sounds and vibration. In addition to this, they are capable to obtain a substantial velocity with no sacrificing substantial-top quality functionality. The compact footprint of these gears also allows them to be used in higher-velocity purposes. In some situations, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, even though others may need a synthetic gel. Even with these special characteristics, planetary gears have grow to be common in several industries.
Planetary gears are composed of a few components. The sunshine equipment is the input equipment, while the earth gears are the output gears. They are linked by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be created for numerous demands, and the kind you use will count on the wants of your application. Its layout and performance must satisfy your application’s demands.
The ratios of planetary gears fluctuate depending on the amount of planets. The smaller sized the sun gear, the higher the ratio. When planetary levels are used on your own, the ratio variety is 3:1 to 10:1. Greater ratios can be obtained by connecting a number of planetary stages jointly in the identical ring equipment. This approach is acknowledged as a multi-phase gearbox. Nonetheless, it can only be used in large gearboxes.
planetarygearbox

Routine maintenance

The main part of a planetary gearbox is the planetary equipment. It calls for standard maintenance and cleansing to continue being in leading form. Demand for a longer daily life span shields all other factors of the gearbox. This report will go over the maintenance and cleansing techniques for planetary gears. Soon after studying this post, you ought to know how to preserve your planetary gearbox properly. Ideally, you can take pleasure in a longer lifestyle with your gearbox.
Firstly, it is important to know how to correctly lubricate a planetary gearbox. The lubricant is essential as gears that operate at substantial speeds are topic to higher amounts of warmth and friction. The housing of the planetary gearbox ought to be built to permit the warmth to dissipate. The advisable oil is artificial, and it ought to be loaded amongst 30 and fifty per cent. The lubricant should be modified at the very least every single 6 months or as needed.
Although it might appear unnecessary to replace a planetary gearbox, typical servicing will help it previous a prolonged time. A normal inspection will identify a problem and the acceptable repairs are necessary. After the planetary gearbox is full, it will plug with equipment oil. To keep away from this issue, take into account acquiring the unit fixed as an alternative of changing the gearbox. This can help save you a lot of money more than a new planetary gearbox.
Correct lubrication is crucial for a long existence of your planetary gearbox. Oil change frequency must be primarily based on oil temperature and operating velocity. Oil at higher temperatures need to be changed much more regularly simply because it loses its molecular structure and are not able to kind a protective film. Right after this, oil filter upkeep should be performed each number of months. And finally, the gearbox oil requirements to be checked frequently and replaced when needed.

China Good quality R Series Flange-Mounted Coaxial Inline Engine Gearbox     with Best SalesChina Good quality R Series Flange-Mounted Coaxial Inline Engine Gearbox     with Best Sales