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China Professional The Manufacturer Supplies The K Series Spiral Bevel Gear Hard Tooth Surface Reducer Gearbox planetary gearbox electric motor

Product Description


Product Description

-K Series Helical Bevel Gearbox
 

K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.

High transmission efficiency, low energy consumption and superior performance.

Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:

1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6

2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer

3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection

4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste

5. It is designed and manufactured by cad/cam to ensure the stability of quality

6. Multiple sealing structures are adopted to prevent oil leakage

7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer

8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer

Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.

 

Our product line

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Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Expansion
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Request Sample

planetarygearbox

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Professional The Manufacturer Supplies The K Series Spiral Bevel Gear Hard Tooth Surface Reducer Gearbox   planetary gearbox electric motorChina Professional The Manufacturer Supplies The K Series Spiral Bevel Gear Hard Tooth Surface Reducer Gearbox   planetary gearbox electric motor
editor by Dream 2024-05-13

China high quality Helical Gear 400W Servo Motor Precision Ratio 3-100 Planetary Gearbox planetary gearbox electric motor

Product Description

Helical Gear 400W Servo Motor Precision Ratio 3-100 Planetary Gearbox

This helical planetary gearbox is used for servo motor and related device which need to reduce speed or enlarge torque! CZPT helical planetary gearboxes external diameter from 60 to 120, gear ratio from 3 to 100! It has high precision and are widely used with servo motor such like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.

Product Description

Characteristics:
(1) Low Noise:The use of helical gear design,to achieve a smooth,quite operation of the reducer.
(2) High Precision:Backlash is 3 arcmin or less,accurate positioning.
(3) High Rigidity,High Torque:The output shaft used large size,large span double support bearing design,which improves the rigidity and torque of the reducer.
(4) High Efficiency:1-stage up to 95% or more,2-stage up to 92% or more.
(5) Maintenance-Free:Low grease wear,can be lifetime lubrication.
(6) Sealing Effect is Good:Lubricating grease with high viscosity,not easy to separate the characteristics,ip65 protection class to ensure that no grease leakage.
(7) Installation Unrestrained:Can be installed arbitrarily.
(8) Wide Applicability:Applicable to any type of servo motor.
(9) An organic [integral] whole output axis.

Product Parameters

Specifications PXR42 PXR60 PXR90 PXR120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 780 1530 3300 6700
Max. Axial Load N 390 600 1500 3000
Torsional Rigidity Nm/arcmin 2.5 6 12 23
Max.Input Speed rpm 8000 8000 6000 6000
Rated Input Speed rpm 4000 4000 3000 3000
Noise dB ≤56 ≤64 ≤66 ≤66
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤5 ≤5 ≤5
L2 arcmin ≤5 ≤7 ≤7 ≤7
P2 L1 arcmin ≤5 ≤8 ≤8 ≤8
L2 arcmin ≤7 ≤10 ≤10 ≤10
Moment Of Inertia Table L1 3 Kg*cm2 / 0.4 2.28 6.87
4 Kg*cm2 0.12 0.4 2.28 6.87
5 Kg*cm2 0.09 0.4 2.28 6.87
7 Kg*cm2 0.09 0.4 2.28 6.87
8 Kg*cm2 / 0.4 1.45 4.76
10 Kg*cm2 0.09 0.3 1.45 4.76
14 Kg*cm2 / 0.4 2.28 6.87
20 Kg*cm2 / 0.4 2.28 6.87
L2 25 Kg*cm2 0.09 0.4 2.28 6.87
30 Kg*cm2 / 0.4 2.28 6.87
35 Kg*cm2 0.09 0.4 2.28 6.87
40 Kg*cm2 0.09 0.4 2.28 6.87
50 Kg*cm2 0.09 0.3 1.45 4.76
70 Kg*cm2 0.09 0.3 1.45 4.76
100 Kg*cm2 0.07 0.3 1.45 4.76
Technical Parameter Level Ratio   PXR42 PXR60 PXR90 PXR120
Rated Torque L1 3 Nm / 40 105 165
4 Nm 17 45 130 230
5 Nm 15 45 130 230
7 Nm 12 45 100 220
8 Nm / 45 90 200
10 Nm 10 45 130 230
14 Nm / 45 100 220
20 Nm / 30 75 175
L2 25 Nm 15 45 130 230
30 Nm / 40 105 165
35 Nm 15 45 130 230
40 Nm 17 45 130 230
50 Nm 15 45 130 230
70 Nm 12 45 130 230
100 Nm 15 46 130 230
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.7 2.05 6.45 13.7
L2 kg 0.9 3.15 8.8 17.2

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Machine Tool Manufacturing
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 250/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China high quality Helical Gear 400W Servo Motor Precision Ratio 3-100 Planetary Gearbox   planetary gearbox electric motorChina high quality Helical Gear 400W Servo Motor Precision Ratio 3-100 Planetary Gearbox   planetary gearbox electric motor
editor by CX 2023-05-10

China OEM High Precision Low Backlash Helical Gear Planetary Electric AC Geared Reducer Precision Planetary Gearbox for Servo Motor automatic planetary gearbox

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

 

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China OEM High Precision Low Backlash Helical Gear Planetary Electric AC Geared Reducer Precision Planetary Gearbox for Servo Motor   automatic planetary gearbox	China OEM High Precision Low Backlash Helical Gear Planetary Electric AC Geared Reducer Precision Planetary Gearbox for Servo Motor   automatic planetary gearbox
editor by CX 2023-05-09

China 12V Planetary Gear Motor Encoder 36mm Planetary Gearbox for Electric Curtain automatic planetary gearbox

Product Description

                   12V Planetary Gear Motor Encoder 36mm Planetary Gearbox for Electric Curtain

1. Features of PG36M555
Voltage: 6v 12V 24V
Current: 2.7-11.7A
Speed: 0.8-2000rpm
Typical applications:   Auto shutter, pan/tilt camera, slot machine, money detector, coin refund devices, currency count machine, towel dispensers, automatic doors, office equipment, household appliances, automatic actuator

2. Specifications of PG36M555

Note: It’s the typical specificaitoin for reference only, We can choose DC motor with different voltage speed to meet your torque and speed requirement.

Company Profile

1. About us
Business Type: Manufacturer, Trading Company Verified
Location: ZHangZhoug, China (Mainland) Verified
Main Products: 1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
                           2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
                           3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power 
                           4) Brushless DC Motor: 28-110mm, 5-1500W output power 
                           5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
                           6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
                           7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power 

2. Production

Packing&Delivery

Certifications

Customer Visits

FAQ
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge. 

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. 

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

 

Application: Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine
Operating Speed: Low Speed
Function: Driving
Casing Protection: Drip-Proof
Structure and Working Principle: Brush
Certification: CE, RoHS

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Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:
Application: Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine
Operating Speed: Low Speed
Function: Driving
Casing Protection: Drip-Proof
Structure and Working Principle: Brush
Certification: CE, RoHS

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Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China 12V Planetary Gear Motor Encoder 36mm Planetary Gearbox for Electric Curtain     automatic planetary gearbox	China 12V Planetary Gear Motor Encoder 36mm Planetary Gearbox for Electric Curtain     automatic planetary gearbox
editor by czh2022-11-26

China manufacturer Helical Gear Single Phase Right Angle Small AC Gear Motor High Power Electric Motor near me supplier

Solution Description

 

Solution Description

Product Parameters

Steady Velocity Manage
Brushless DC motors compare the environment speed with the pace suggestions signals from the motor at all occasions and modify the motor utilized voltage. For this purpose, even if the load changes, secure rotation is done from reduced speed to higher velocity. Frequent inverter-controller 3-stage induction motors do not have this variety of comments management and when the load modifications, the pace can be affected. Brushless DC motors are suggested for programs that need the speed to be preserved regardless of the load fluctuation.

Principal Items

Packaging & Transport

one. Watertight plastic bag packed in foam box and carton as outer packing.
2. Export wood box packaging for merchandise.

Firm Profile

HangZhou Welldone Transmission Equipment Co., Ltd. specializes in production different kinds of small and medium-sized equipment, Three phase asynchronous motor, this kind of as DC motor, AC motor, reducer, planetary reducer, servo reducer, and so forth. We have professional equipment tester (gear all-round inspection), CZPT hardness tester, Rockwell hardness tester (test hardness once again to make certain use resistance), radial runout detection (detect motor operating in and stability, so that the motor can decrease dress in and no sounds throughout substantial-speed procedure), face up to voltage tester (detect leakage, larger than standard voltage, no leakage), inter flip tester, surge check motor stator winding turn to change insulation, thickened coil, exact same electrical power torque output, torque is greater.

The “Welldone” equipment reducer created by our business sells properly in provinces, municipalities and autonomous areas of the country. It is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, food, gentle market, grain, oil, feed and other industries, and is deeply trusted by buyers.
Welcome new and previous consumers to pay a visit to and guidebook.

FAQ

Q: How to choose a appropriate motor or gearbox?
A: If you have motor photographs or drawings to demonstrate us, or you have detailed technical specs, this sort of as, voltage, speed, torque, motor dimensions, functioning manner of the motor, necessary life time and sounds level etc, you should do not hesitate to permit us know, then we can advise suited motor per your ask for accordingly.

Q: Do you have a customized support for your regular motors or gearboxes?
A: Sure, we can customize for every your ask for for the voltage, speed, torque and shaft size.

Q: What is actually your guide time?
A: Normally speaking, our typical regular product will require 2-7days, a bit longer for custom-made items. It will count on the certain orders.

Simply click listed here for deep interaction.

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the tooth of a earth mesh with the enamel of its sunshine or ring. The amount of teeth and the spacing of planets will figure out whether the enamel mesh properly. In this report, we will understand more about planetary gearboxes. Besides comprehension their working, you can also discover how to design your own. Right here are some illustrations:

planetary gearboxes

If your vehicle has an automated transmission, then a planetary gearbox is the sort you have. It is possible to locate out if you have this kind of gearbox by consulting the owner’s guide, calling the support division of your car’s company, or conducting a lookup using your favored look for engine. Even so, planetary gears are far more sophisticated and have many more factors than standard gearboxes. The adhering to data will clarify far more about this kind of gearbox.
Planetary gearboxes use three different equipment kinds to transmit torque. The sun equipment sits in the center of the gear assembly, even though the other gears rotate around it. A carrier connects the two gears, and is made to set the spacing in between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work collectively. The carrier also incorporates the output shaft. For this gearbox to perform successfully, it should meet up with the application’s needs.
There are a few principal kinds of planetary gearboxes: the standard model is very successful and transmits ninety seven% of the electricity enter. The earliest versions are not complex, but they do have some essential variations. Some of these variations make them excellent for a variety of programs. For instance, a planetary gearbox can work in alternating and continuous procedure, with the output assist having inner grooving. Some patterns have a lot more than one particular output shaft, allowing the user to decide on the configuration and torque that is best for their application.
A single of the primary distinctions between a planetary gearbox and a conventional one particular is the way the planetary areas go. A planetary gearbox could have several axes for improved torque. A planetary gearbox can offer a torque up to 113,000 N.m. by rotating its optimum tooth simultaneously. They are the perfect selection for space-constrained purposes. For instance, a auto with little spaces can install one with ease.
A planetary gearbox’s gear ratio is established by the ratio of the sunshine gear to the ring equipment. The amount of teeth on the sun equipment is a way to change the equipment ratio. More compact sunshine gears consequence in larger planetary equipment ratios, although larger kinds lead to a reduce in torque. The ratio in between planetary gears ranges from 3:1 to ten:1, with the lowest ratio becoming a few. The greatest possible ratio is 10:1.
A planetary gearbox has several positive aspects. The compact style makes them a much more efficient choice for modest motors and is advantageous for servo capabilities. Planetary gearboxes have reduced inertia, which is an important issue, specifically in servo programs, considering that the inertia of the gearbox provides to the motor’s load inertia. The planetary gearboxes are generally lubricated with grease or oil, so you don’t need to have to fret about re-lubrication or upkeep.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are many. They are broadly used in numerous applications, from cars to medical products, products & personnel lifts to device equipment. They are also utilised in derrick & dockyard cranes and slewing drives. These gearboxes are offered in numerous sizes and designs, ranging from modest to extremely large. There are a lot of distinct kinds, and each is developed to fit its intended use.
The LP generation 3 gearhead sequence combines greatest good quality with economic precision in a lower-backlash planetary gearbox. The output shaft model is specifically suited for large-pace, hugely dynamic cyclic operation. Yet another version is the SP+ High Speed. The SP+ large-pace variation is created to obtain maximum speeds whilst in steady operation. If you want a planetary gearbox with an output shaft, seem no more. It is the ideal selection for a lot of programs.
As the title implies, a planetary gearbox incorporates planetary elements and an output shaft. The outer gears (also called the planetary gears) are related by a provider to the output shaft. The provider is then linked to the output shaft by a ring. There are two or much more planetary gears inside of the planetary gearbox. Each equipment is related to a carrier, which is related to the output shaft.
An epicyclic planetary equipment practice can be assembled so that the earth gear rolls about the sunlight equipment. In the wheel drive planetary gearbox, the planetary gears are grouped above the housing to optimize the dimension and bodyweight of the system. The planetary equipment practice can handle torques as substantial as 332,000 N.m., with the ring equipment becoming fastened whilst the sunshine equipment is movable.
Another benefit of a planetary gearbox is that it utilizes several tooth at after. This makes it possible for for higher pace reduction and large torque transmission, and it is really compact. Planetary gearboxes with output shaft are ideal for room-constrained applications. Their compact dimension and small weight make them a common choice in a lot of industries. They are also acknowledged as epicyclic gears and are utilized in many various sorts of devices.
A planetary gearbox can have 3 components. A central sun gear, an outer ring recognized as the internal gear, and an output shaft. These 3 factors are connected by a provider. The carrier rotates so that the enter and output gears are in sync. They also have a normal hole between the gears. The provider also acts as the output shaft. They can be utilized to generate small devices, this kind of as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of enamel

When creating a planetary gearbox, one particular need to figure out the amount of tooth rely. This determine is identified as the mesh load aspect Kg, and is primarily based on the regular tooth forces that are produced in each mesh. The variety of planets, the mistake in the equipment layout, and the rigidity of the housing all affect Kg. Relying on the type of application, Kg can be calculated by employing different specifications.
In a standard planetary gearbox, the ratio is an integer variety, and the cheapest is 3:1. At a ratio of 10, the solar gear is also big and the sunlight wheel is too low to give a enough sum of torque. In most circumstances, the ratio is an integer price, and the enamel are evenly spaced. The equipment mesh is then well balanced to grade 2. The provider is measured 3-dimensionally to detect the precision of the planet pin gap in the carrier.
In the easiest situation, every planetary equipment mesh generates a dynamic signal at its mesh frequency. These indicators can cancel or fortify in various methods. A helix angle, nonetheless, introduces axial forces into the gear mesh, which can be cancelled or bolstered in the same way as torques. As the helix angle is an integer variety, this planetary equipment product does not essentially require infinite precision.
The resulting motion interval is measured in rotational angles. This determine can be utilised to determine fault analysis and determine the minimal info length essential. It can also be used to calculate the kinematic movement of a defective planet equipment tooth. It is important to note that fault-mesh movement is not instantaneous, and for that reason, it requires a enough volume of time to totally mesh a faulty world equipment.
The load-share aspect is similar to that of spur and helical gearboxes, and can be employed to compute dynamic load sharing. When the load share aspect is minimal, the specific gear meshes are somewhat loaded. Deflections can vary, specially with substantial-precision gears. For that reason, the style procedure must incorporate the tolerance chain. This will guarantee the right ratio of equipment mesh.
A planetary gearbox is a kind of planetary equipment technique that is used in motors. It has a sunshine gear at the centre and a set of outer gears. Every equipment turns in accordance to its axis around the sunlight. They are interconnected by a ring element and are related to every other through a carrier. The carrier also consists of the output shaft. And since the solar equipment is centered, the mesh is normal.
As an included reward, planetary gearboxes have sliding surfaces, which decrease noise and vibration. Even with the large-top quality of planetary gearboxes, it is critical to properly lubricate them to steer clear of put on and tear. CZPT uses CZPT. In get to make the planetary gearboxes last a long time, the lubricant is normally incorporated in the planetary gearbox.

China manufacturer Helical Gear Single Phase Right Angle Small AC Gear Motor High Power Electric Motor     near me supplier China manufacturer Helical Gear Single Phase Right Angle Small AC Gear Motor High Power Electric Motor     near me supplier

China supplier Low Voltage AC Right Angle Gear Motor Servo Motor High Power Electric Motor near me supplier

Solution Description

RRODUCT FATUERS:

The business is a specialised manufacturing unit that generates miniature equipment reduction motors on a fixed-level basis. It has a production heritage of far more than 10 several years. The organization has a full set of organization administration and technological administration methods, and its merchandise are created in rigorous accordance with GB / T19001-2000 standards.

The “Weiqiang” gear reducer made by our company sells properly in provinces, municipalities and autonomous areas of the place. It is broadly utilized in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, meals, mild industry, grain, oil, feed and other industries, and is deeply reliable by consumers.
Welcome new and outdated consumers to pay a visit to and information.

Packaging & Shipping:
one, Waterproof plastic bag packed in foam box and carton as outer packing.
two, Export wooden box packaging for products.

 

Varieties, Apps, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be utilized in a variety of purposes. Their reduction ratios depend on the number of enamel in every equipment. In this write-up, we will go over the sorts, applications, and lubrication of planetary gearboxes. With any luck ,, this article will be of help to you. If not, you can examine out this post and uncover a lot more about this fascinating machine. There are numerous different kinds of planetary gearboxes.
planetarygearbox

Purposes of planetary gearboxes

The planetary gearbox is a well-liked selection for applications necessitating exact positioning. Apps of the planetary gearbox selection from plastic equipment to agricultural products, from products & personnel lifts to industrial robotics. Some of the industries that advantage from this kind of gearbox contain robotics, intra-logistics, robotics for industrial automation, and healthcare products. Rising automation is also fueling the growth of the industrial planetary gearbox market place in APAC.
The compact layout of planetary gears tends to make them exceptional for lowering load inertia and maximizing torque. However, some programs demand extra lubrication for sustained efficiency or large speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication stops gear use and minimizes sound and vibration. The planetary gearbox is also straightforward to put in, many thanks to its low-mass-inertia style.
One more application of the planetary gearbox is in axles and transfer situations. The planetary gear architecture consists of a sunshine gear, also named the central equipment, and a ring-gear with interior tooth that are concentric to the sun gear. The two gears are connected by means of a provider, and the output shaft is positioned on the ring-equipment provider. The gearbox can be configured in a selection of ways, depending on the speed-ratio needs.
The planetary equipment teach is similar to that of a photo voltaic program. It comprises a sunshine gear and two or a lot more outer gears, ring gear and provider assembly. In this configuration, the outer gears are related via a carrier and a ring gear. The planet gears are in continuous mesh with each other, and electricity used to one of these members will rotate the complete assembly. They are a really productive decision for a lot of apps.

Sorts

There are 3 kinds of planetary gearboxes, based on their performance and efficiency. The standard product is hugely effective and transmits up to ninety seven% of energy input. Relying on the speed and torque that want to be transmitted, planetary gearboxes are used in numerous different apps. A planetary gearbox can reduce the pace of a roller or produce a far more precise amount of movement. Making use of a planetary gearbox for your printing push, for instance, will optimize your gear transmission ratio.
This market investigation report analyzes the factors influencing the market for Planetary Gearboxes, as well as their revenue and revenues. It also highlights sector traits and information the aggressive landscape. It also provides a comprehensive investigation of the Planetary Gearbox business and its drivers and restraints. It provides thorough data on the marketplace dimension and future progress prospects. The study also includes an extensive dialogue of the competitive landscape, figuring out the top businesses and crucial industry gamers.
A planetary gearbox is frequently used to manufacture complicated machines. These gears are usually manufactured of substantial-high quality metal, which makes them incredibly resilient. Planetary gearboxes can also be utilised in the generation of weighty equipment elements. There are several positive aspects of a planetary gearbox, including its compactness and low mass inertia. The principal gain of a planetary gearbox is its ability to distribute torque. Compared to a typical gearbox, planetary gearboxes can provide torque that is almost a few instances larger than its standard counterpart.
The a few primary kinds of planetary gears are the solitary-stage, compound, and multi-phase. The general principle of a planetary equipment is referred to as a compound planetary gear. This indicates that planetary gears are made up of one particular of these a few basic structures: a meshed-planet construction, a shaft, and a multi-stage framework. This variety of equipment has several phases and is particularly valuable for quickly-dynamic laser reducing devices.
planetarygearbox

Style

A planetary gearbox is related to a car’s transmission. All of its gears should have a specific amount of enamel and be spaced equally apart. The enamel of a earth must mesh with the gears of the ring and solar to be purposeful. The amount of tooth needed will count on the variety of planets and their spacing. This equation is a good beginning point for planning a gearbox.
The dynamic qualities of planetary gears are investigated utilizing a parametric design. The stiffness of the mesh modifications as the quantity of equipment tooth pairs in make contact with differs during the gear rotation. Modest disturbances in layout realizations cause nonlinear dynamics, which final results in sound and vibrations in the equipment transmission. A mathematical system describing this approach is produced making use of the simple principles of analytical mechanics. This mathematical product can be utilised to improve any planetary gear.
This evaluation assumes that the sun gear and world gears have the same layout modulus, which is a essential necessity of any mechanical gear. In truth, the ratio of these two gears is 24/sixteen compared to -3/2. This signifies that a planetary gearbox’s output torque is forty one.1 occasions the enter torque. Contemplating this aspect, we can make an exact estimate of the complete torque. The planetary gears are mounted confront-to-experience and connected to an electric powered motor.
A planetary gear set has to have a specific variety of tooth that are odd or even. One particular way to get over this issue is to double the number of enamel on the sunlight equipment and the annulus gear. This will also remedy irregularities. An additional way to layout a planetary equipment set is to use the suitable diametral pitch and module. There are a lot of planetary gear sets available on the marketplace, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth working of the equipment. Planetary gears are subjected to higher amounts of friction and heat, so they require typical lubrication. The equipment housing is designed to dissipate warmth away from the gear, but heat can even now enter the equipment, which can consequence in a poor lubrication issue. The ideal lubrication answer is synthetic oil, and the gear should be refilled with a bare minimum of thirty % oil.
When lubricating a planetary gearbox, it is important to notice that hydraulic oil is not suited for planetary gearboxes, which price over $1500. Hydraulic oil does not have the exact same viscosity and actions with temperature fluctuations, generating it less effective. The planetary gearbox may also overheat if a hose is not presented for case draining. A scenario drain hose is essential to avert this from taking place, since hot oil can trigger overheating of the gearbox and hurt to the gears.
Oil supply conduits are positioned in between every pair of planet gears. Each oil shipping and delivery conduit directs fresh oil towards the sunlight equipment and the planet gear. The oil then disperses and exits from the gear teach with appreciable tangential velocity. The oil is redirected into a collection channel (fifty six). The preferred embodiment employs herringbone gears, which pump oil axially outward into the channels.
The greatest way to select the right variety of lubrication is to take into account its viscosity. As well higher a viscosity will avert the lubricant from flowing properly, which will lead to metal-to-metallic get in touch with. The oil should also be suitable with the gearbox temperature. A appropriate viscosity will enhance the efficiency of the gearbox and avoid downtime. A trustworthy gearbox will ultimately outcome in larger earnings and less charges.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market place and its existing trends. It identifies the pre and publish-COVID-19 consequences of the sector. It outlines the advantages and disadvantages of the industrial planetary gearbox market place. The report also clarifies the various funding assets and business designs of the marketplace. It involves the important gamers in the industry. Therefore, it is crucial to study this report cautiously.
The report consists of investigation and forecasts of the world-wide market place for planetary gearbox. It contains the solution introductions, essential enterprise aspects, regional and kind segments, and conclude-end users. It handles the product sales and revenue of the marketplace for each application field. The report also involves the regional and nation-amount market place knowledge. It also focuses on the market share of the key firms functioning in the industry. It covers the aggressive circumstance in the international planetary gearbox industry.
Another well-known application for planetary gearboxes is in the toy market. It is possible to design toys that search spectacular with planetary equipment techniques. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to creating a great-looking clock, this gearbox can minimize inertia and increase its performance. The planetary gearbox is simple to keep, which can make it a excellent decision for clock purposes.
In addition to classic gear reductions, planetary gears are also used for 3D printing. Their large gear ratio can make 3D printing less difficult. In addition, planetary gears are used to travel stepper motors, which change significantly faster and make a desired output. There are quite a few industrial employs for planetary gearboxes. This report has explored a handful of of the most typical ones. And will not neglect to explore their utilizes.

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A Quick Overview of the Spur Equipment and the Helical Planetary Gearbox

This post will supply a brief overview of the Spur gear and the helical planetary gearbox. To understand much more about the advantages of these gearboxes, study on. Listed here are a few common makes use of for planetary gears. A planetary gearbox is utilized in many cars. Its effectiveness helps make it a well-liked choice for tiny engines. Right here are a few examples. Each and every has its advantages and negatives. Let us explore each and every one.
planetarygearbox

helical planetary gearbox

In phrases of cost, the CZPT is an entry-amount, hugely reputable helical planetary gearbox. It is ideal for applications the place area, excess weight, and torque reduction are of substantial issue. On the other hand, the X-Treme collection is suitable for purposes demanding substantial-acceleration, higher-axial and radial hundreds, and large-velocity efficiency. This report will examine the benefits of every single sort of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-world layout. This variation depends on the compression of the factors of the stepped-planet layout. The ensuing design avoids restrictive assembly situations and timing marks. When compared to conventional gearboxes, compound planetary gears have a better transmission ratio, and they do so with an equivalent or more compact volume. For instance, a 2:1 ratio compound planet would be utilized with a 50-ton ring equipment, and the result would be the exact same as a 100-ton ring equipment, but the planetary disks would be 50 percent the diameter.
The Helical planetary gearbox utilizes 3 components: an enter, an output, and a stationary placement. The standard model is very effective and transmits 97% of the input power. There are a few main types of planetary gearboxes, each and every concentrating on a different overall performance characteristic. The CZPT basic line is an outstanding area to begin your research into planetary gearboxes. In addition to its performance and flexibility, this gearbox has a host of modular functions.
The Helical planetary gearbox has several benefits. It is flexible, lightweight, and simple to sustain. Its framework combines a sunshine gear and a world gear. Its enamel are arranged in a way that they mesh with every other and the sunlight gear. It can also be employed for stationary applications. The sunshine equipment holds the provider stationary and rotates at the charge of -24/sixteen and -3/2, relying on the variety of tooth on each gear.
A helical planetary gearbox can minimize sound. Its form is also scaled-down, decreasing the dimension of the method. The helical gears are normally quieter and operate far more effortlessly. The zero helix-angle gears, in distinction, have more compact sizes and increased torque density. This is a advantage, but the latter also raises the daily life of the technique and is significantly less high-priced. So, whilst the helical planetary gearbox has many advantages, the latter is advised when space is limited.
The helical gearbox is far more productive than the spur equipment, which is limited by its absence of axial load component. The helical gears, on the other hand, generate considerable axial forces in the equipment mesh. They also show more sliding at the details of tooth get in touch with, adding friction forces. As this kind of, the Helical planetary gearbox is the desired selection in servo applications. If you happen to be looking for a gearbox to lessen sounds and improve efficiency, Helical planetary gearboxes are the correct option.
The major variances among the two varieties of planetary gears can be located in the style of the two outer rings. The outer ring is also referred to as the sunlight gear. The two gears mesh together according to their very own axes. The outer ring is the planetary gear’s carrier. Its bodyweight is proportional to the portion of the ring that is stationary. The provider sets the gaps between the two gears.
Helical gears have angled enamel and are ideal for applications with substantial loads. They are also very tough and can transfer a high load. A common Helical gearbox has two pairs of teeth, and this assures sleek transmission. In addition, the enhanced contact ratio qualified prospects to decrease fluctuations in mesh stiffness, which signifies a lot more load capability. In phrases of value, Helical planetary gears are the most affordable gearbox kind.
The outer ring equipment drives the interior ring equipment and bordering planetary areas. A wheel drive planetary gearbox might have as significantly as 332,000 N.m. torque. One more typical kind of planetary gearbox is wheel drive. It is comparable to a hub, but the outer ring gear drives the wheels and the solar gear. They are typically merged above a housing to optimize measurement. 1-stage Helical gears can be utilized in bicycles, although a two-stage planetary gear technique can deal with up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It need to comply with numerous constraints. These constraints relate to the geometrical partnership of the planetary geartrains. This review of the achievable style room of a Helical geartrain makes use of geometric layouts. The ring equipment, solar, and ring gear have no impact on the ratio of the planetary transmission. However, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The mixture of planetary gears and spur gears in a transmission technique is called a planetary or spur gearbox. Equally the planetary equipment and spur gear have their very own attributes and are utilised in various types of cars. They work in a similar way, but are constructed differently. Listed here are some crucial differences amongst the two sorts of gears. Outlined beneath are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also function better sliding contact at the stage of tooth speak to. The helix angle of a gearbox is normally in the assortment of fifteen to thirty levels. The greater the helix angle, the more axial forces will be transmitted. The axial pressure in a helical gearbox is greater than that of a spur equipment, which is the cause why helical gears are a lot more effective.
As you can see, the planetary gearhead has numerous variations and applications. However, you should take care in picking the quantity of tooth for your planetary equipment program. A 5:1 spur equipment generate ratio, for example, indicates that the sun gear demands to total 5 revolutions for each output provider revolution. To achieve this, you will want to select a solar equipment with 24 teeth, or five mm for every revolution. You will want to know the metric units of the planetary gearhead for it to be appropriate with distinct kinds of equipment.
One more critical characteristic of a planetary gearbox is that it will not demand all of the spur gears to rotate about the axis of the generate shaft. Instead, the spur gears’ inside enamel are mounted and the travel shaft is in the identical path as the output shaft. If you decide on a planetary gearbox with fastened inner tooth, you’ll need to have to make certain that it has ample lubrication.
The other important distinction among a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a higher pitch diameter, even though a spur equipment has reduced pitch. A spur equipment is ready to deal with higher torques, but isn’t really as productive. In addition, its higher torque functionality is a large disadvantage. Its effectiveness is related to that of a spur equipment, but it is a lot much less noisy.
Yet another variation among planetary and spur equipment motors is their expense. Planetary gear motors have a tendency to be much more high-priced than spur gear motors. But spur gears are less costly to make, as the gears by themselves are smaller and less difficult. Even so, planetary equipment motors are more productive and potent. They can take care of decrease torque programs. But every single gear carries a set load, limiting their torque. A spur gear motor also has fewer inside frictions, so it is frequently suited for reduce torque purposes.
An additional big difference among spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, indicating its input shaft is also coaxial. In addition to this, a planetary gearbox is created of two sets of equipment wheels with the very same orientation. This presents it the potential to obtain concentricity.
Yet another big difference among spur gears and planetary gears is that a planetary equipment has an integer variety of tooth. This is important since each gear need to mesh with a sunshine gear or a ring gear. Furthermore, every planet must have a corresponding amount of tooth. For each and every earth to mesh with the sunlight, the tooth need to have a particular length aside from the other. The spacing between planets also matters.
Apart from the measurement, the planetary equipment method is also recognized as epicyclic gearing. A planetary equipment technique has a sun gear in the center, which serves as the input equipment. This gear has at minimum 3 pushed gears. These gears interact with each other from the inside and type an internal spur equipment design and style. These equipment sets are extremely resilient and capable to alter ratios. If desired, a planetary equipment teach can be converted to another ratio, thereby boosting its effectiveness.
An additional important difference among a spur equipment and a planetary gearbox is the sort of teeth. A spur gear has tooth that are parallel to the shaft, while a planetary gear has teeth that are angled. This variety of equipment is most suited for reduced-pace programs, where torque is required to move the actuation item. Spur gears also make noise and can damage gear teeth due to recurring collisions. A spur equipment can also slip, protecting against torque from reaching the actuation item.

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