Tag Archives: shaft mounted gear reducer

China Professional Dy 2 Stage Series Shaft Horizontal Mounted Gear Reducer Gearbox Industrial Reduction diy planetary gearbox

Product Description

Product Description

DY 2 Stage Series Shaft Horizontal Mounted Gear Reducer gearbox Industrial Reduction 

Components:
1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Single or Double Keyed CZPT Shaft Input
4. Output Configurations:
Single or Double Keyed CZPT Shaft Output
5. Main Options:
Backstop
Forced Lubrication Oil Pump
Cooling Fan, Cooling Coils

Detailed Photos

Models:
ZDY Series, ZLY Series, ZSY Series, ZFY Series
Features:
1. Optional welding steel plate gear box
2. High quality alloy steel helical gears, carburizing, quenching, grinding, large load capacity
3. Optimized design, interchangeable spare parts
4. High efficiency, high reliability, long service life, low noise
5. Output shaft rotation direction: clockwise, counterclockwise or bidirectional
6. A variety of shaft configurations: single or double input and output shaft in 1 side or 2 sides
7. Optional backstop and lengthening output shafts

Product Parameters

Parameters:

ZY Series Models Ratio
ZDY (1 Stage) ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 1.25~6.3
ZLY (2 Stage) ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 6.3~20
ZSY (3 Stage) ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 22.4~100
ZFY (4 Stage) ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 100~500

Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication
Cooling:
Natural Cooling
Auxiliary Cooling Devices (Cooling Fan, Cooling Coils)

Packaging & Shipping

Company Profile

Our Advantages

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

FAQ:

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available.

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Application: Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Professional Dy 2 Stage Series Shaft Horizontal Mounted Gear Reducer Gearbox Industrial Reduction   diy planetary gearboxChina Professional Dy 2 Stage Series Shaft Horizontal Mounted Gear Reducer Gearbox Industrial Reduction   diy planetary gearbox
editor by CX 2024-04-02

China factory Dby 2 Stage Series Shaft Horizontal Mounted Gear Reducer Gearbox with Hot selling

Product Description

Item Description

DBY 2 Stage Sequence Shaft Horizontal Mounted Gear Reducer gearbox

Factors:
1. Housing: Cast Iron or Metal Plate Welding
2. Equipment Established: Hardened Helical Equipment Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
three. Input Configurations:
Solitary or Double Keyed Solid Shaft Input
4. Output Configurations:
Solitary or Double Keyed Solid Shaft Output
5. Main Choices:
Backstop
Compelled Lubrication Oil Pump
Cooling Admirer, Cooling Coils

In depth Images

Designs:
ZDY Sequence, ZLY Sequence, ZSY Sequence, ZFY Collection
Functions:
one. CZPT welding steel plate equipment box
2. Large good quality alloy steel helical gears, carburizing, quenching, grinding, big load capability
three. Optimized design, interchangeable spare elements
four. Higher efficiency, large trustworthiness, extended support daily life, reduced noise
5. Output shaft rotation path: clockwise, counterclockwise or bidirectional
6. A assortment of shaft configurations: one or double enter and output shaft in 1 side or 2 sides
seven. CZPT backstop and lengthening output shafts

Product Parameters

Parameters:

Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Compelled Lubrication
Cooling:
All-natural Cooling
Auxiliary Cooling Units (Cooling Admirer, Cooling Coils)

Packaging & Shipping and delivery

Organization Profile

Our Rewards

Right after Revenue Services

FAQ

FAQ:

one.Q:What kinds of gearbox can you produce for us?
A:Primary items of our firm: UDL series pace variator,RV series worm equipment reducer, ATA sequence shaft mounted gearbox, X,B collection gear reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred versions and countless numbers of specs
2.Q:Can you make as for each custom made drawing?
A: Of course, we supply custom-made support for clients.
three.Q:What is your conditions of payment ?
A: 30% CZPT payment by T/T following signing the deal.70% prior to shipping and delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome to get in touch with us for a lot more depth info and inquiry.
If you have specific parameters and need for our gearbox, customization is available.

Planetary Gearbox Advantages and Drawbacks

A planetary gearbox is a kind of mechanical drive with a solitary output shaft. They are suited for both clockwise and counterclockwise rotations, have significantly less inertia, and operate at greater speeds. Right here are some positive aspects and negatives of this sort of gearbox. Allow us see what these benefits are and why you need to use them in your applications. Shown below are some of the advantages of planetary gearboxes.
planetarygearbox

Appropriate for counterclockwise and clockwise rotation

If you want to train kids about the clock arms, you can acquire some resources for counterclockwise and asymmetrical rotation. These sources consist of worksheets for figuring out degrees of rotation, creating policies for rotation, and visible processing. You can also use these methods to instruct angles. For example, the translation of shapes exercise pack will help youngsters discover about the rotation of geometric styles. In the same way, the visible notion exercise sheet assists kids recognize how to process data visually.
Numerous studies have been accomplished to realize the anatomical substrate of rotations. In a recent review, CZPT et al. compared the situation of the transitional zone electrocardiographically and anatomically. The authors identified that the transitional zone was standard in 9 of 33 topics, indicating that rotation is not a indicator of illness. In the same way, a counterclockwise rotation might be brought on by a genetic or environmental element.
The main idea data need to be made to perform in each clockwise and counterclockwise rotation. Counterclockwise rotation requires a various commencing level than a clockwise rotation. In North America, star-delta commencing is utilised. In the two circumstances, the figure is rotated about its stage. Counterclockwise rotation, on the other hand, is carried out in the opposite route. In addition, it is achievable to create counterclockwise rotation using the identical gimbal.
Even with its title, both clockwise and counterclockwise rotation demands a particular sum of force to rotate. When rotating clockwise, the item faces upwards. Counterclockwise rotation, on the other hand, commences from the top placement and heads to the right. If rotating in the opposite direction, the item turns counterclockwise, and vice versa. The clockwise motion, in distinction, is the reverse of counterclockwise rotation.

Has considerably less inertia

The major distinction amongst a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce significantly less inertia, which is an important edge due to the fact it will decrease torque and strength requirements. The ratio of the planetary gearbox to its set axis counterpart is a factor of 3. A planetary gearbox has scaled-down gears than a traditional planetary, so its inertia is proportional to the variety of planets.
Planetary gears are much less inertia than spur gears, and they share the load across multiple gear teeth. This indicates that they will have lower backlash, and this is crucial for purposes with high commence-stop cycles and repeated rotational path modifications. An additional gain is the large stiffness. A planetary gearbox will have considerably less backlash than a spur gearbox, which means that it will be a lot more trustworthy.
A planetary gearbox can use possibly spur or helical gears. The previous gives greater torque ratings even though the latter has less sounds and stiffness. Both varieties of gears are valuable in motorsports, aerospace, truck transmissions, and power era units. They demand much more assembly time than a typical parallel shaft equipment, but the PD collection is the much more efficient different. PD sequence planetary gears are appropriate for numerous purposes, such as servo and robotics.
In contrast, a planetary equipment set can have different input speed. This can affect the frequency reaction of the gearset. A mathematical product of the two-stage planetary gears has non-stationary outcomes and correlates with experimental conclusions. Fig. 6.3 displays an addendum. The dedendum’s least price is roughly 1.25m. When the dedendum is at its smallest, the dedendum has much less inertia.
planetarygearbox

Gives increased dependability

The Planetary Gearbox is a greater choice for driving a automobile than a common spur gearbox. A planetary gearbox is considerably less expensive, and they have greater backlash, higher load capacity, and higher shock hundreds. In contrast to spur gearboxes, nonetheless, mechanical noise is almost nonexistent. This can make them more trustworthy in higher-shock scenarios, as effectively as in a vast assortment of applications.
The Economic climate Series has the identical electrical power density and torque potential of the Precision Helical Collection, but it lacks the precision of the latter. In contrast, Economic climate Series planetary gearboxes attribute straight spur planetary gearing, and they are used in purposes requiring substantial torque. Each sorts of gearboxes are appropriate with NEMA servo motors. If torque density is essential, a planetary gearbox is the ideal option.
The Dispersion of Exterior Load: The SSI design has been thoroughly used to model the dependability of planetary gear systems. This model normally takes the make contact with force and exhaustion energy of the system as generalized stress and power. It also gives a theoretical framework to assess the trustworthiness of planetary equipment programs. It also has many other benefits that make it the chosen decision for substantial-pressure purposes. The Planetary Gearbox provides increased reliability and efficiency than classic rack and pinion gear techniques.
Planetary gearing has greater trustworthiness and compact design and style. Its compact style allows for broader purposes with concerns about room and weight. In addition, the elevated torque and reduction can make planetary gearboxes an outstanding selection for a broad assortment of purposes. There are 3 major sorts of planetary gearboxes, every single with its own benefits. This post describes a handful of of them. When you understand their workings, you will be in a position to select the greatest planetary gearbox for your needs.

Has greater functioning speeds

When you seem at planetary gearboxes, you might be perplexed about which 1 to pick. The primary situation is the application of the gearbox. You have to also determine on secondary elements like sounds stage, corrosion resistance, development, value, and availability globally. Some constructors operate more quickly than others and deliver the gearboxes on the identical day. However, the latter ones typically provide the planetary gearbox out of stock.
When compared to conventional gearboxes, a planetary gearbox can run at greater speeds when the enter speed fluctuates. However, these gears are not really successful in higher-speed programs because of their improved noise amounts. This can make planetary gears unsuitable for purposes involving a great offer of noise. That is why most planetary gears are employed in small-scale applications. There are some exceptions, but in basic, a planetary gearbox is much better suited for apps with higher working speeds.
The simple planetary gearbox is a compact option to normal pinion-and-equipment reducers. They can be used in a vast range of apps where area and excess weight are worries. Its effectiveness is also larger, offering ninety seven% of the electricity enter. It comes in 3 different varieties primarily based on the efficiency. A planetary gearbox can also be categorised as a worm gear, a spur equipment, or a sprocket.
A planetary gearhead has a large-precision design and style and can make substantial torque for their dimension. It also reduces backlash to two arc-min. Furthermore, it is lubricated for daily life, which implies no routine maintenance is required. It can fit into a little device envelope and has a tiny footprint. Moreover, the helical crowned gearing supplies rapidly positioning. A sealed gearbox prevents abrasive dust from obtaining into the planetary gearhead.
planetarygearbox

Has disadvantages

The style of a planetary gearbox is compact and enables high torque and load ability in a small place. This equipment arrangement also lowers the likelihood of use and tear. Earth gears are arranged in a planetary style, making it possible for gears to shift underneath load and a uniform distribution of torque. However, some negatives of planetary gears have to be regarded as ahead of investing in this gearbox.
Whilst the planetary gearbox is a large precision movement-manage system, its design and servicing requirements are a worry. The bearing load is large, requiring frequent lubrication. Also, they are inaccessible. In spite of these disadvantages, planetary gearboxes are suited for a selection of duties. They also have reduced backlash and higher torsional stiffness, generating them outstanding selections for several apps.
As a outcome, the velocity of a planetary gearbox varies with load and speed. At lower ratios, the sunshine gear gets as well huge in relation to the earth gears. As the ratio will increase, the solar gear will become also lower, minimizing torque. The planetary gears also lessen their torque in high-velocity environments. As a result, the ratio is a crucial consideration for planetary gearbox issue monitoring.
Excess drag might result from out-of-tolerance factors or excessive lubrication. Drag must be calculated the two in instructions and be inside of satisfactory ranges. Grease and oil lubrication are two widespread planetary gearbox lubricants, but the option is mostly dependent on your application. While grease lubricates planetary gears effectively, oil needs servicing and re-lubrication every handful of thousand several hours.

China factory Dby 2 Phase Collection Shaft Horizontal Mounted Gear Reducer Gearbox     with Very hot marketingChina factory Dby 2 Phase Sequence Shaft Horizontal Mounted Gear Reducer Gearbox     with Very hot offering