Drawing-to-Part Gear & Rack Manufacturing
EVER POWER coordinates the manufacturing route around the drawing: material, tooth generation, heat treatment, finishing, secondary machining and inspection. The exact process is selected for the part rather than presented as one fixed recipe.
Process choice follows the requirement.
A general-purpose rack may be milled and normalized or induction hardened. A positioning rack may need ground tooth flanks and tighter control of pitch, parallelism and straightness. Custom gears may add turning, hobbing, shaping, keyways, bores or external grinding depending on the geometry.
Send drawing or axis data
PDF/STEP, quantity and use case.
Confirm tooth geometry
Module/pitch, pressure angle and tooth form.
Select material & finish
Material, hardness and ground/milled route.
Review mounting details
Holes, ends, pinion and gearbox interface.
Manufacture & heat-treat
Processing follows the ordered configuration.
Inspect controlled features
Dimensions and tooth data per drawing/PO.
Pack & ship
Export packing and agreed Incoterm.
Common drawing details we review
| Gear geometry | Module/DP/CP, tooth count, pressure angle, helix angle and profile shift when applicable. |
|---|---|
| Bahan | Specified grade or a functional requirement for strength, wear or corrosion. |
| Perlakuan panas | Target hardness, case depth or treatment route if controlled by the drawing. |
| Pemesinan | Bores, keyways, splines, threaded holes, counterbores, datum faces and end matching. |
| Inspeksi | Drawing tolerances, gear-quality requirements and requested reports. |
| Order data | Prototype/production quantity, annual demand, packaging and required delivery terms. |
Kirimkan detail yang mendefinisikan bagian tersebut.
Module or pitch, tooth form, material, heat treatment, length, quantity and a drawing are the fastest way to get a useful quotation.
Pemesanan: Jumlah pesanan minimum (MOQ) bersifat fleksibel tergantung jenis produk dan nilai pesanan. Sampel yang sesuai untuk pelanggan baru dapat berupa 1-5 buah; pesanan model campuran didukung dengan nilai gabungan sekitar USD 1.500+, sedangkan 1-2 buah dapat dipertimbangkan dengan harga satuan yang lebih tinggi.
Timing & terms: Pengiriman suku cadang standar biasanya memakan waktu 10-25 hari kerja, komponen khusus 20-45 hari, dan peralatan proyek 45-120 hari. EXW, FOB, CIF, dan DAP umumnya tersedia; FCA, CFR, CPT, CIP, dan DDP dapat dibahas berdasarkan kasus per kasus.
